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Schleicher XCA 1100 - User Manual

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Operating Manual
XCA 1100 / XCA 1200
Operating Manual XCA 1100 / XCA 1200 ● Version 12/17
Order No. R4.322.2390.0 (322 385 79)

Table of Contents

Question and Answer IconNeed help?

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Summary

Safety-related Information

Proper Use

Manual specifies correct usage to prevent hazards and ensure safe operation.

Selection and Qualification of Personnel

Manual defines requirements for personnel involved in system operation and maintenance.

Configuring, Programming, Installation, Startup and Operation

Manual outlines procedures and safety considerations for system setup and operation.

Hazards due to Electrical Energy

Manual details risks associated with electrical hazards and necessary precautions.

Maintenance

Manual specifies maintenance procedures, safety during repairs, and authorized personnel.

Dealing with Used Batteries

Manual provides instructions for handling and disposing of used batteries.

Additional Operating Manuals

System Overview

Controller Structure

Manual describes the modular structure of the XCx 1100, its racks, and CPU module design.

Assembly

Manual details the process of assembling controller modules onto a rack, including slot order.

XCA 1100; XCA 1200 Control Unit

PLC

Manual details the PLC operating system (ProConOS) and programming (MULTIPROG).

CNC

Manual outlines CNC programming standards and functions.

Windows

Manual mentions the embedded Windows OS for visualization and programming.

Interfaces, Control Panel Elements, Displays

Ethernet Interfaces

Manual details pin assignments for Ethernet interfaces.

Sercos III Interfaces

Manual details pin assignments for Sercos III interfaces.

USB 2.0 Interfaces

Manual details pin assignments for USB 2.0 interfaces.

DVI Interface

Manual details pin assignments for the DVI interface.

CAN Interfaces

Manual details pin assignments for CAN interfaces.

RS 232; RS 422; RS 485 Interfaces

Manual details pin assignments for serial RS interfaces.

Controller LED Displays

Manual explains the meaning of various LED indicators on the controller.

Ethernet and Sercos III LED Displays

Control Unit Operation Modes

Operating Mode Switch

Manual explains the function and positions of the operating mode switch for startup behavior.

Reset Button

Manual describes the function of the reset button for CPU reset or shutdown.

Technical Data for Control Unit XCA

Electrical Data

Manual lists electrical specifications like power supply and consumption.

Interfaces

Manual details interface types, connectors, and their purpose.

Hardware and Memory

Manual lists specifications for processor, memory, and buffering.

CNC;PLC Properties

Variants XCA 1100 and XCA 1200

Expansion Modules for XCx and Promodul-U

Commissioning

Installation of MULTIPROG, OPC Server and Add-Ons

Manual guides through the installation of essential software components like MULTIPROG and OPC Server.

System Requirements

Manual specifies the minimum system requirements for software installation and operation.

MULTIPROG Installation

Manual provides step-by-step instructions for installing the MULTIPROG software.

OPC Server Installation

Manual details the installation process for the ProConOS OPC server.

Add-ons Installation

Manual guides the installation of add-ons for MULTIPROG from the Service Pack.

Installing EC-Engineer

Manual explains how to install EC-Engineer for EtherCAT configuration and diagnosis.

Schleicher Dialog Installation

Manual describes the installation of the Schleicher dialog user interface.

Starting up the Network Interface

Manual outlines the necessary preparation steps and connections for network interface startup.

Communication Connections

Manual describes the network communication setup between controller systems and PC.

Computer Name Specification for XCx

Manual details how to set the computer name for the XCx controller in system properties.

XCx TCP;IP Settings Adaptation

Manual guides on adapting TCP/IP settings for the network card with the administrator.

Communication for MULTIPROG Programming

Manual explains setting up network routes and testing communication for MULTIPROG.

First Steps with MULTIPROG

Manual guides on starting MULTIPROG, creating, and saving new projects.

Compiling and Sending Project to XCx

Manual details compiling a project and transferring it to the XCx controller.

Shared RAM Access

Accessing the Shared RAM

Manual explains how to access shared RAM via global variables for PLC or CNC controllers.

Shared RAM Version Selection

Manual provides guidance on selecting the correct shared RAM version compatible with controller software.

Access to I;O Level

XUIO Configuration Dialog Window Buttons

Manual explains the function of buttons within the XUIO configuration dialog.

Loading Hardware Configuration

Manual details using configurator tools to display, edit, and insert hardware configurations.

Setting Hardware Configurations Options

Manual explains setting hardware configuration options for creating flexible PLC programs.

Interrupt Inputs

Variables for Interrupt Processing

Manual explains creating variables for interrupt processing based on hardware configuration.

Example POUs for Interrupt Process

Manual presents example POUs for interrupt enable, trace, and counter functions.

Task Structure for Interrupt Processing

Manual describes creating cyclic and event tasks for interrupt processing.

CANopen for Remote I;O

Specifications

Manual outlines CANopen specifications, including telegram types and communication standards.

Connection and Wiring

Manual provides connection and wiring principles for setting up a CANopen network.

RIO 8 I;O CANopen Module Settings

Manual details setting node number and data transfer rate on the RIO 8 I/O module.

Declaring I;O Driver for CANopen

Manual explains declaring the I/O driver for CANopen networks within MULTIPROG.

Declaring Network Variables in MULTIPROG

Manual describes declaring network variables in MULTIPROG for CANopen configuration.

CANopen Configuration with Schleicher CANopen

Manual explains using Schleicher CANopen configuration tool for simple CANopen networks.

CANopen Configuration with ProCANopen

Manual details configuring complex CANopen networks using the ProCANopen tool.

ProCANopen Installation

Manual provides instructions for installing ProCANopen software and drivers.

ProCANopen Integration in MULTIPROG

Manual explains how to integrate ProCANopen into MULTIPROG.

First Connections with ProCANopen

Manual guides through initial network loading and scanning with ProCANopen.

EtherCAT Network Configuration

EtherCAT Network Configuration Steps

Manual details configuration steps for EtherCAT networks using EC-Engineer.

Modifying EtherCAT Configuration with Topology Changes

Manual explains modifying EtherCAT configurations when topology changes occur.

EtherCAT Variables in MULTIPROG

Manual advises on assigning EtherCAT variables to tasks and group usage.

Renaming EtherCAT Variables

Manual explains renaming EtherCAT variables using EC-Engineer, not MULTIPROG.

The Web Server

General Functions and Concept

Manual explains the advantages of web server technology for visualization and its integration.

Schleicher-specific Applet

Manual describes a Java Applet for bidirectional data exchange via web server.

Variable Declaration for Visualization

Manual explains marking variables for visualization using the PDD checkbox in MULTIPROG.

Application Example

Manual provides an example of using the standard browser application for visualization.

Browser; Components

Manual lists requirements for using the browser and PC components for web server access.

Commissioning Information

Default Initialization

Manual explains default initialization for real-time OS operation and SRAM reset.

Performing Default Initialization

Manual provides step-by-step instructions for performing default initialization.

Operation

Multi Function Application MFA

Manual introduces MFA as the basis for operating the controller, setting start behavior, and controlling the PLC.

MFA Window Structure

Manual breaks down the MFA window into its main components: Menu, Messages, Buttons, and Status.

MFA Functions

Manual describes menu items for starting, stopping, and shutting down the control system.

MFA Log File

Manual explains the MFA log file, its contents, and storage location for error diagnosis.

Communication with Other Applications

Manual describes MFA's interface for communicating with other Windows applications via registered messages.

Schleicher Dialog

User Interface Structure

Manual details the structure of the Schleicher Dialog user interface.

Schleicher Dialog PLC;CNC

Manual explains controller menus and operating elements for PLC/CNC control.

Calling Active Error Buffer and Logbook

Manual explains accessing the active error buffer and logbook via key combinations.

The PLC

Programming

Manual describes programming the XCx using MULTIPROG software according to IEC 61131-3.

PLC Operating States and Start Behaviour

Manual lists and describes PLC operating states: ON, STOP, RUN, HALT.

System Variables

Manual explains system variables for status monitoring and their declaration in Global_Variables.

Libraries and Function Blocks in MULTIPROG

Variable Declarations in Example Programs

Manual explains variable declarations in example programs and manual entry.

CANopen_Vxxx Library

Manual lists function blocks in the CANopen library for parameterization and diagnosis.

Library CFB_Vxxx

Manual describes CFB_Vxxx library function blocks for peer-to-peer TCP/IP communication.

CNC_Vxxx Library

Manual lists CNC_Vxxx library function blocks for system data, SERCOS, and drive parameters.

Date_Time Library

Manual describes Date_Time library function blocks for reading and setting controller time and date.

MC_Vxxx Library

Manual lists MC_Vxxx library function blocks for programming motion sequences in PLC.

MMI Library

Manual describes MMI library for communication with operator panels via serial interface.

PLC_Vxxx Library

Manual lists PLC_Vxxx library function blocks for controller-specific firmware operations.

PNS_Vxxx Library

Manual describes PNS_Vxxx library for parameterizing and diagnosis on PROFINET networks.

Profibus_Vxxx Library

Manual describes Profibus_Vxxx library for communication via PROFIBUS card.

Serial Library

Manual lists Serial library function blocks for serial communication.

XCx7_Vxxx Library

Manual lists XCx7_Vxxx library function blocks exclusive to XCx 700 and XCx 1100.

PLC Operating System ProConOS

ProConOS.INI Initialization File

Manual explains the ProConOS.INI file for application-specific settings and its default generation.

ProConOS.INI Section and Key Entries

Manual details sections and key entries within the ProConOS.INI file for PLC and CAN configuration.

The Multi-Task System

Overview

Manual explains the multi-task system based on task priorities and levels.

User Tasks

Manual describes cyclical tasks that execute programs within defined intervals and priorities.

Event Tasks

Manual lists and explains events that trigger event tasks, such as interrupts and synchronisation.

System Tasks

Manual lists system tasks (SPGs) started automatically by the OS upon specific events.

Default Task

Manual describes the default task as a low-priority background task for executing unassigned drivers.

User Task Information

Manual explains how user task information is mapped to system variables and provides type definitions.

Task Priorities

Manual provides an overview of recommended task priorities and their relation to firmware tasks.

Tasks and Watchdogs

Manual explains how tasks use watchdogs to monitor execution time and prevent malfunctions.

Insert Tasks and Assign Programs

Manual details steps for inserting and configuring tasks in MULTIPROG.

The Shared RAM

Variables and Tasks

Manual explains how shared RAM variables are declared and accessed within MULTIPROG.

Access the Shared RAM

Manual describes accessing shared RAM sections and components using notation.

Help about Shared RAM

Manual indicates where to find detailed descriptions of shared RAM structure and versions.

Further Background Information on Shared RAM

Manual provides additional details on shared RAM structure, data types, and variables.

The CNC

Overview of Functions

Manual lists the extensive functions and capabilities of the XCx CNC system.

RS232 Serial Interface

Starting Up Serial Connection via RS232

Manual provides steps for establishing a serial connection using the RS232 interface and HyperTerminal.

Other Operating Software

Windows Embedded

Manual explains Windows embedded OS for non-time critical tasks like visualization.

Schleicher X-Manager

Manual details X-Manager for configuring controller parameters and settings.

IP Configuration

Manual explains configuring network settings for local networks and virtual networks.

EWF Configuration

Manual explains the Enhanced Write Filter for protecting partitions and managing write access.

NFS and Hardlink

Manual details NFS and Hardlink configurations for restoring Windows embedded images.

RTOS Settings

Manual explains VxWorks startup types and COM port configuration settings.

Remote Desktop UltraVNC

Manual describes UltraVNC for remote maintenance and desktop access.

Annex

Technical Data of all Modules

Manual lists technical specifications for all modules, including environmental and electrical safety.

Accessories and Software

Manual lists available accessories and software packages for the system.

Trademarks

Manual lists registered trademarks of relevant companies and products.

List of Figures

Manual provides a list of all figures included in the document.

List of tables

Manual provides a comprehensive list of all tables included in the document.

Index

Schleicher XCA 1100 Specifications

General IconGeneral
Supply voltage24 V DC
Number of digital inputs16
Number of digital outputs16
Number of analog inputs4
Number of analog outputs2
Number of outputs16 digital, 2 analog
Protection classIP20
Communication interfacesEthernet
Output current0.5 A per channel

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