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Schumacher SF-200-30 User Manual

Schumacher SF-200-30
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1
OWNER'S MANUAL
GENERAL BATTERY SAFETY
1. Before you use your battery charger, be sure to read all
instructions and cautions printed on:
• Battery Charger
• Battery
• Vehicle or unit using battery
2. Use battery charger on LEAD ACID type rechargeable bat-
teries only, such as used in autos, trucks, tractors, airplanes,
vans, RV's, trolling, motors, etc. Charger is not intended to
supply power to low-voltage electrical system other than in
an automotive application.
WARNING: Do not use battery charger for charging dry-cell
batteries that are commonly used with home appliances.
These batteries may burst and cause injury to persons
and damage to property.
3. Use only attachments recommended or sold by manufac-
turer. Use of non-recommended attachments may result in
fire, electric shock, or injury.
4. When disconnecting the battery charger, pull by the plug,
not by the cord. Pulling on the cord may cause damage to
cord or plug.
5. Locate battery power cord so it cannot be stepped on,
tripped over, or subjected to damage or stress.
6. Do not operate charger with damaged cord or plug. Have
cord replaced immediately.
7. Do not operate charger if it has received a sharp blow,
been dropped, or otherwise damaged in any way. Take it to
a qualified professional for inspection and repair.
8. Do not disassemble charger. Take it to a qualified profes-
sional when service or repair is required. Incorrect reas-
sembly may result in electric shock or fire.
9. To reduce risk of electric shock, unplug charger from outlet
before attempting any maintenance or cleaning.
10. Do not use an extension cord unless absolutely neces-
sary. Use of an improper extension cord could result in fire
or electric shock. If an extension cord must be used, make
sure that:
• Pins on plug of extension cord are the same number,
size, and shape as those of plug on charger.
• Extension cord is properly wired and in good electrical
condition.
• Wire size is large enough for AC ampere rating of charger,
as specified below:
_____________________________________________
Length of cord (feet): 25 50 100 150
AWG size of cord: 16 14 10 8
_____________________________________________
11. Always charge battery in a well ventilated area.
NEVER operate in a closed-in or restricted area without
adequate ventilation.
WARNING: Risk of explosive gas.
12. Locate charger as far away from battery as DC charger
cables permit.
13. Do not expose charger to rain or snow.
14. NEVER charge a frozen battery. If battery fluid (electrolyte) is
frozen, bring into a warm area to thaw before charging.
15. NEVER allow battery acid to drip on charger when reading
specific gravity or filling battery.
16. NEVER set a battery on top of charger.
17. NEVER place charger directly above battery being charged.
Gases from battery will corrode and damage charger.
18. NEVER touch the battery clips together when the charger is
energized.
WARNING: Battery chargers get hot during operation and must
have proper ventilation. Air needs to flow around entire
charger. Do not set on flammable items like carpeting, up-
holstery, paper, cardboard, etc. Will damage leather and
melt plastic and rubber.
A.
WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE
EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS
OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER, YOU READ
THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
Read Rules for
Safe Operation
and Instructions
Carefully
MODELS
SF-200-30 & 3010
10/30/200 AMP
6 & 12 VOLT
BATTERY CHARGER/STARTER
564-699
• IMPORTANT SAFETY INSTRUCTIONS •
• SAVE THESE INSTRUCTIONS •
In Canada, for warranty claims and replacement, please return item to place of purchase
during warranty period with receipt of purchase.
801 BUSINESS CENTER DRIVE • MOUNT PROSPECT, IL 60056-2179
ELECTRIC CORPORATION

Questions and Answers:

Schumacher SF-200-30 Specifications

General IconGeneral
ModelSF-200-30
TypeBattery Charger
Voltage12V
Input Voltage120V AC
Output Voltage12V DC
Engine Start AssistYes
Microprocessor ControlledYes
Multi-Stage ChargingYes
Reverse Polarity ProtectionYes
OperationManual
Charge Rate30A
Battery TypeAGM, Gel

Summary

General Battery Safety Guidelines

Pre-Use Checks and Battery Compatibility

Ensure charger, battery, and vehicle are compatible and read all instructions before use.

Safe Handling and Charger Maintenance

Follow procedures for cord/plug safety, unit damage, and unplugging before maintenance.

Extension Cord Usage and Specifications

Guidelines for using extension cords, including pin compatibility, wiring, and AWG size.

Charging Environment and Placement Rules

Ensure ventilation, proper distance from battery, and avoid rain, snow, or placing charger directly above battery.

Personal Safety Precautions

Protective Gear and Acid Handling

Wear eye protection, have water/soap ready, and wash skin/clothing if battery acid contacts.

Safe Operation and Environmental Hazards

Ensure assistance is available, maintain ventilation, and never smoke or allow sparks near the battery.

Preventing Sparks and Short Circuits

Remove metal items and avoid dropping tools onto the battery to prevent sparks or burns.

Ground and AC Power Cord Connections

Grounding Requirements and Plug Usage

Charger must be grounded. Do not alter the AC cord or plug; ensure proper outlet installation.

Use of Adapter Plug Not Allowed in Canada

Charging Battery in Vehicle Instructions

Battery Polarity and Grounding Identification

Identify positive and negative battery posts and determine which post is grounded to the chassis.

Connecting Charger Clips to Vehicle Battery

Connect RED clip to POSITIVE post and BLACK clip to chassis/engine block (or vice versa for positive ground).

Post-Charging Procedures

Unplug charger, remove clips (chassis then battery pole), and clean/store the charger.

Charging Battery Out of Vehicle Instructions

Battery Polarity and Cable Connection

Check polarity, attach a 24-inch cable to the NEGATIVE post, then connect the RED charger clip to POSITIVE.

Connecting Negative Clip and Post-Charge Steps

Connect the BLACK charger clip to the free end of the cable, then unplug and remove clips after charging.

Output Selector Controls and Ammeter

Understanding Switch Positions and Breakers

Select the correct charge rate for battery voltage. Charger has a dual self-reset circuit breaker system.

Interpreting Ammeter Readings

Ammeter shows amp draw; readings taper as battery charges. Monitor cold, shorted, or deep-discharge batteries.

Engine Start Functionality

Engine Start Procedure

Connect charger, set to 12V Engine Start, crank engine. Follow duty cycle and recharge if needed.

Charge Period Calculation and Battery Charging

Determining Battery Ampere Hour Rating

Calculate AH rating using Reserve Capacity or find it on the battery label.

Calculating Required Charge Time

Use formula: (AH x % charge needed) / amp setting x 1.25 = hours. Add time for deep cycle batteries.

Battery Charging Monitoring and Levels

Monitor charging regularly. Check electrolyte level. Bubbles indicate 80-85% charge; specific gravity should be 1.25-1.28.

Troubleshooting Common Issues

No Meter Reading or Charger Not Turning On

Check clip connections, AC outlet, and electrical connections for proper function.

Clicking Noise from Charger

Verify switch position, check battery condition, or correct reverse connections.

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