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General| Engine Power | 55.4 kW (74 hp) |
|---|---|
| Model | SP 500 |
| Category | Water Pump |
| Manufacturer | Schwing |
| Power Source | Diesel |
Information about Schwing America and its products.
Explains the designation of concrete pump model numbers.
Details the information found on the ID tag.
Instructions for obtaining replacement ID tags.
Detailed specifications for various SP models.
Lists available optional equipment for the pumps.
Explains the meaning of danger, warning, and caution symbols.
Details about the separate Safety Manual document and ordering.
Importance of warning labels and how to replace them.
Describes the twin-cylinder, hydraulic design of the pump.
Compares twin-circuit and single-circuit hydraulic systems.
Describes essential safety features like E-stops and dump valves.
Visual breakdown of major machine parts like Pumpkit, Power Pack, Hopper.
Details the components of the pumpkit.
Details the S1/S2/S3 Control Valve and its related parts.
Describes the Power Pack and Fuel Tank components.
Introduces the electronic control system.
Explains the HMI, navigation, function buttons, and LCD screens.
Details warning messages, system codes, and fault screens.
Covers Pump Status, Menu, Operator Keypad, Radio/Cable Remote, Options.
Details Oil Temp, Greaser, Stroke Limit, Language, Machine Options settings.
Explains Operator Panel keypad buttons and basic functions.
How to adjust the stroke limiter using plus/minus buttons.
Details buttons and lights on Cable and Radio Remotes.
Explains specific button actions for pump control and accessories.
Information on interpreting and troubleshooting pump error codes.
Covers personal protection, pipeline selection, and tools.
Lists items for tow vehicle and pump pre-operation checks.
Step-by-step guide for connecting and towing the pump.
Procedures for loading, unloading, and setting up the pump.
Guidelines for pipeline setup and pre-pumping tasks.
Steps for filling waterbox, greasing, starting, and checking the machine.
Key steps and safety precautions for the concrete pumping process.
How to use the stroke limiter for output control.
Instructions for connecting and using the cable remote.
Steps to connect and use the wireless remote.
Advice for time constraints, cold conditions, delays, and blockages.
Step-by-step guide for cleaning the pump.
Guidelines for washing the pump and protecting new paint.
Advice for quick cleanout and cold-weather pumping.
Actions for electrical power loss and remote loss.
Instructions for using hydraulic outriggers, hopper vibrator, auto greaser.
Details about Schwing fittings, hoses, torque values, and welding precautions.
General and specific details on hydraulic oils and the filtration system.
Charts detailing recommended hydraulic oils by viscosity and type.
Explanation of the hydraulic filter's bypass check valve.
A table outlining daily, weekly, monthly, quarterly, semi-annual, and annual maintenance tasks.
Daily checks for fluids, tires, and hydraulic oil.
How to check and adjust main pressure, soft switch, and accumulator pressures.
Adjusting tension nut and inspecting/rotating the cutting ring.
Instructions for lubricating moving components.
Tasks for monthly checks and quarterly accumulator pre-charge.
Changing hydraulic oil based on temperature and filter replacement.
Annual oil change, ram replacement, and Ram Change Mode.
Detailed steps for removing and installing rams.
Changing material cylinders and charging the accumulator.
How to set main relief, pressure cut-off, and soft switch relief pressures.
Procedures for setting accumulator pressure cut-off and agitator pressure.
Chart showing oil viscosity vs. temperature for proper selection.
Information on bolt sizes, thread pitch, and torque values for different finishes.
Recommended hoses, wrench sizes, and pipe wall thickness data.
Charts showing pump performance and guide to using the nomograph.
Definitions of technical terms used throughout the manual.
Quick guide to initial setup, safety checks, and starting the machine.
Essential checks before operation and safe shutdown procedures.
How to control the pump via stroke limiter and remote controls.
Actions for electrical power loss, override, and remote loss.
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