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Scotchman CPO-315-HFA-CNC - User Manual

Scotchman CPO-315-HFA-CNC
94 pages
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a manual for our
MODEL CPO-315-HFA-CNC
COLD SAW
Please download our
Cold Sawing Guide too.
Please read the manual
before operating this saw!!

Table of Contents

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Summary

Introduction and Safety

Introduction

Overview of the CPO-315 HFA/ CNC Fully Automatic Cold Saw and its capabilities.

General Safety Precautions

Essential safety guidelines for operating the machine safely and preventing accidents.

Warranty Information

Warranty Terms

Details the warranty coverage, exclusions, and conditions for the machine.

Machine Installation and Setup

Physical Dimensions

Specifications for the machine's physical size, weight, and critical measurements.

Machine Installation Procedures

Step-by-step instructions for the physical installation and setup of the machine.

Electrical Requirements

Details voltage, phase, wire gauge, and safety for electrical connections.

Mist Coolant System Setup

Instructions for setting up and operating the pneumatic mist coolant system.

Machine Start-up and Operation

Control Panel Functions

Explanation of the main screen and navigation of the control panel interface.

Recipe Setup Screen

Guidance on creating and saving custom cut jobs with part length and count.

Manual Operation Screens

Details on using manual screens for vise adjustment, clamping, and cutting.

Auto Run Operation

Instructions for initiating and managing automatic cutting operations.

Emergency Stop (E-Stop)

How to respond to and clear faults after the emergency stop button is engaged.

Security and Maintenance Access

Procedures for accessing machine setup and controller menus with passwords.

Machine Setup Parameters

Setting feed rates, cut adjustments, and calibrating the encoder.

Controller Interface

Options for adjusting screen brightness and managing the event log.

Machine Faults and I;O

Information on identifying and troubleshooting machine faults and I/O signals.

Machine Operation Details

Selecting Cutting Speed

Guidance on choosing the correct blade and spindle speed for optimal cutting.

Blade Installation

Safe and proper procedure for installing the saw blade.

Saw Capacities

Chart showing the maximum cutting capacities for different materials.

Main Vise Operation

Instructions for setting up, adjusting, and maintaining the main vise.

Shuttle Vise Operation

Procedures for adjusting the shuttle vise and its feed rate.

Power Down Feed Adjustment

How to set and adjust the power down feed mechanism.

Material Clamping Best Practices

Techniques for securely clamping various materials to ensure accurate cuts.

Stroke Control Adjustment

Method for adjusting the up and down movement of the saw head.

Maintenance Procedures

Lubrication Schedule

Daily and periodic lubrication points and requirements for machine longevity.

Cutting Oils and Lubricants

Recommended cutting fluids and lubricants for the saw and its components.

Scheduled Maintenance Tasks

A program for routine maintenance based on operating hours or time intervals.

Gear Replacement (Saw Head)

Detailed steps for replacing gears within the saw head assembly.

Spindle Replacement (Main Vise)

Instructions for removing and replacing the spindle in the main vise.

Seal Replacement (Main Vise)

Steps for replacing seals within the main vise cylinder.

Shuttle Vise Maintenance

Procedures for maintaining the shuttle vise, including spindle and seal replacement.

Optional Coolant Pump Maintenance

Maintenance and troubleshooting guide for the optional coolant pump.

Optional Equipment

Special Vise Jaws

Information on custom vise jaws for holding specific material profiles.

In-Feed Supply Tracks

Details on the optional roller supply tracks for supporting longer materials.

Troubleshooting Guide

Electrical Troubleshooting

Diagnosing and resolving issues related to power, motor, and electrical components.

Blade Breakage and Dulling

Identifying causes and solutions for blade breakage and premature dulling.

Part Length Inconsistency

Troubleshooting issues leading to inconsistent cut part lengths.

Coolant System Issues

Steps to resolve problems with coolant flow or system operation.

Pneumatic System Problems

Common issues and solutions for the machine's pneumatic and hydraulic systems.

Parts Lists

Saw Head Parts

Component list for the saw head assembly with part numbers.

Main Vise Assembly Parts

Component list for the main vise assembly with part numbers.

Shuttle Vise Assembly Parts

Component list for the shuttle vise assembly with part numbers.

Shuttle Assembly Parts

Component list for the shuttle assembly with part numbers.

Power Down Feed Assembly Parts

Component list for the power down feed assembly with part numbers.

Power Down Feed Valves Parts

Component list for the power down feed valves with part numbers.

Air Controls Parts

Component list for the air control system with part numbers.

Air Valve Assembly Parts

Component list for the air valve assembly with part numbers.

Blade Guard Assembly Parts

Component list for the blade guard assembly with part numbers.

Motor Assembly Parts

Component list for the motor assembly with part numbers.

Mist Coolant System Parts

Component list for the mist coolant system with part numbers.

Electrical Unit - Line Circuit Parts

Component list for the electrical unit and line circuit with part numbers.

Base Assembly Parts

Component list for the base assembly with part numbers.

Optional Coolant Pump Parts

Component list for the optional coolant pump with part numbers.

Stroke Control Assembly Parts

Component list for the stroke control assembly with part numbers.

Hood Assembly Parts

Component list for the hood assembly with part numbers.

Optional Equipment Parts Lists

Ten Foot Supply Track Parts

Component list for the ten-foot supply track with part numbers.

Coolants, Lubricants, and Blades

Coolants and Lubricants

List of available coolants and lubricants with their part numbers.

Stock Blades

Catalog of available stock blades with specifications like thickness and teeth.

Wiring Diagrams (230 V Model)

Power Diagram (Page 1)

Electrical power schematic for the 230V Scotchman HFA saw.

Control Wiring (Page 2)

Control wiring diagram for the 230V Scotchman HFA saw.

Control Wiring (Page 3)

Control wiring diagram for the 230V Scotchman HFA saw.

Wiring Diagrams (480 V Model)

Power Diagram (Page 1)

Electrical power schematic for the 480V Scotchman HFA saw.

Control Wiring (Page 2)

Control wiring diagram for the 480V Scotchman HFA saw.

Control Wiring (Page 3)

Control wiring diagram for the 480V Scotchman HFA saw.

Scotchman CPO-315-HFA-CNC Specifications

General IconGeneral
ModelCPO-315-HFA-CNC
CategorySaw
TypeCold Saw
Blade Diameter315 mm
Cutting Capacity (Round)90 mm
Motor Power3 HP
Blade Size315 mm
Voltage230V / 460V
Dimensions (L x W x H)1500 mm

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