88
Periodic Inspection Chart
DESCRIPTION
FREQUENCY
FIRST 10
HOURS
EVERY 25
HOURS OR
3 MONTHS
EVERY 50
HOURS OR
6 MONTHS
EVERY 100
HOURS
OR 1 YEAR
TO B E
PERFORMED
BY
GENERAL
Lubrication/corrosion protection ➀✔O
ENGINE
Support and rubber mount condition/tightness ✔✔D
Exhaust system fasteners ➄✔✔D
RAVE valve cleaning (if so equipped) ➄✔✔D
Top end inspection (leak test, piston and ring clearance)
(DI models only) ➄
➈ D
Counterbalance shaft oil level (if so equipped) ✔✔D
Spark plug inspection, cleaning and gap adjustment ➄➃ ✔ D
Spark plug replacement ➄✔D
Ignition timing (all models except DI) ➄✔D
TDC setting (DI models only) ➄➈D
COOLING
SYSTEM
Flushing ✔➂ O
Hose condition and fasteners ✔✔ D
Inspect/clean engine drain tubes ✔➀ O
Water flow regulator valve inspection (if so equipped) ✔ D
FUEL
SYSTEM
Carburetor adjustment including choke/throttle cable
adjustments (carburetor-equipped models)
✔✔D
Throttle/choke cables (carburetor-equipped
models), inspection/lubrication
➀✔ O
Fuel filter (except RFI models) and lines inspection ✔✔ D
Fuel filter replacement (except DI and RFI models) ✔ D
Fuel filter replacement (DI models only) ➇ D
Visually check for oil leakage between cylinder head
and injector (DI models) ➄
✔✔D
Fuel injection system sensors (except throttle body),
visual inspection (RFI and DI models) ➄
✔✔D
Throttle body cleaning and their sensors
(DI models) ➄ ➅
✔✔D
Fuel vent line pressure relief valve inspection ✔ D
Fuel lines, connections (DI models), check-valve and
fuel system pressurization ➄
✔✔ D
Visual inspection: carburetors/throttle bodies, sensors,
fuel lines, fuel rail and fittings (if so equipped) ➄
✔✔D
Air intake silencer fit/tightness ✔✔D
Fuel tank straps visual inspection ✔✔O
LUBRICATION
SYSTEM
Oil injection pump adjustment ➄✔✔D
Oil filter and lines inspection ✔✔ D
Oil filter replacement ✔ D
Oil reservoir straps ✔ O
smo2002-002a.book Page 88 Monday, July 30, 2001 2:18 PM
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