Sealey G2000I.V2 - MAINTENANCE AND SERVICING; Routine Maintenance Schedule; Spark Plug, Carburettor, and Air Filter

G2000I.V2 | Issue 1 05/09/16
Original Language Version
© Jack Sealey Limited
7. MAINTENANCE
 WARNING! Stop the engine before servicing. Put the engine on a level surface and remove spark plug cap.
In order to keep the engine in good working condition, it must be serviced.
Items Frequency Each Time Firstmonthorrst
20hrs of operation
Every 3 months
or every 50hrs of
operation
Every Year or every
100hrs of operation
Engine Oil Check-Rell
9
Replace
9 9
Reduction gear Oil
(if equipped)
Oil Level Check
9
Replace
9 9
Air Filter Element Check
9
Clean
9
Replace
9
Deposit Cup
(if equipped)
Clean
9
Spark Plug Check-Adjust
9*
Spark Arrester Clean
9
Idling (if equipped) ** Check-Adjust
9
Valve Clearance ** Check-Adjust
9
Fueltank/lter Clean
9
Fuel Line Check Every 2 Years (change if necessary)
Cylinder head piston Clean Carbon **
< 225cc Every 125hrs, ≥225cc Every 250hrs.
* These items should be replaced if required.
**The repair work should be carried out by authorized stockists.
If the engine frequently works under high temperature or heavy load, change the oil every 25hrs.
Iftheengineworksinadustyatmospherecleantheairlterelementevery10hrs.Ifnecessarychangetheairlterelementevery25hrs.
7.1. Spark Plug Inspection
7.1.1. Remove cap in outer case and the spark plug cap. Insert spark plug socket through external case
turn counter clockwise to remove spark plug.
7.1.2. Check for discolouration and remove the carbon. The porcelain insulator around the centre electrode
of the spark plug should be a medium to light tan colour.
7.1.3.  Checkthesparkpluggapg.15.thisshouldbemeasuredwithathicknessgauge.
7.1.4. Install the spark plug.
7.1.5. Install the spark plug cap and the spark plug cover.
Standard Spark Plug................ E6TC/E6RTC
Spark Plug Gap.............................0.6-0.7mm.
Spark Plug Torque...........................20.0 Nm
7.2. Carburettor Adjustment
Adjusting the carburettor should be left to an authorised stockist with the professional knowledge,
specialised data and equipment to adjust to the correct settings.
7.3. Engine Oil Replacement
7.3.1. Place the generator on a level surface and warm up the engine for several minutes.
7.3.2. Switch off engine, switch fuel knob to “OFF” and switch fuel tank cap air vent to “OFF”. Remove
spark plug cap.
7.3.3.  Removethetwoscrewsg.16.1inthesidepanelandremovepanelg.16.2.
7.3.4. Removetheoilllercap.
7.3.5. Place an oil pan under the engine. Tilt the generator to drain the oil completely.
7.3.6. Place the generator back on a level surface. DO NOT tilt the generator when adding engine oil. This
 couldresultinoverllinganddamagetotheengine.
7.3.7. Add engine oil to the upper level. (see section 6.1)
7.3.8. Wipe the cover clean and ensure no foreign material enters the crankcase.
7.3.9. Install the cover and tighten the screws.
7.4. Air Filter
7.4.1. Removethetwoscrewsg.16.1andthenremovethecoverg.16.2.
7.4.2. Removethescrewg.16.3andthenremovetheairltercasecoverg.16.4.
7.4.3. Removethefoamelementg.17.5
7.4.4. Wash the foam element in detergent and dry it.
7.4.5. Oil the foam element and squeeze out the excess oil. The foam element should be wet but not dripping.
8 DO NOT wring out the foam element when squeezing it, as this could cause it to tear.
7.4.6. Insertthefoamelementintotheairltercase.Installtheairltercasecoverinitsoriginalposition
and tighten the screw. Install the side cover and tighten the screws.
g.16
g.17
g.15