Sealey SUPERMIG 150/5.V2

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Thank you for purchasing a Sealey W

elder. Manufactured to a high standard this product will, if used according to these instructions and properly maintained,

give you years of trouble free performance.

1.2 GENERAL SAFETY

WARNING: unplug the welder from the mains power supply before performing maintenance or service.

3 Keep the welder and cables in good working order and condition. (Take immediate action to repair or replace damaged parts).

3 Use recommended parts and accessories only. (Non recommended parts may be dangerous and will invalidate the warranty).

3 Check the gas cup and contact tip and spray regularly with anti-spatter spray available from your Sealey dealer.

Note: Read instructions 3.4.6. carefully.

3 Use an air hose to regularly blow out any dirt from the liner, and keep the welder clean for best and safest performance.

3 Locate the welder in an adequate working area for its function, and ensure the area is well ventilated. Keep working area clean and tidy

and free from unrelated materials. Also ensure the working area has adequate lighting.

WARNING: use a welding head shield to protect your eyes against ultraviolet rays given off by the electric arc, also wear safety welding gauntlets.

3 Stand correctly keeping a good footing and balance, and ensure the floor is not slippery and wear non slip shoes.

3 Remove ill fitting clothing, remove ties, watches, rings, and other loose jewellery, and contain long hair.

7 DO NOT store gas cylinders in areas where temperature exceeds 50°C, and

DO NOT puncture or damage the gas cylinder.

7 DO NOT use the welder in damp or wet locations.

DANGER! DO NOT weld near inflammable materials, solids, liquids, or gases.

7 DO NOT operate welder while under the influence of drugs, alcohol or intoxicating medication, or if fatigued.

7 DO NOT operate the welder if it or its cables are damaged.

7 DO NOT allow untrained persons to operate the welder

, and keep children and unauthorised persons away from the working area.

7 DO NOT pull the welder by the cable, or the torch, and DO NOT bend the torch.

3 Turn voltage switch to "0" (off) when not in use and unplug from the mains power supply. Store welder in a safe, clean, dry, childproof area.

SUPERMIG150/5.V2 - (1) - 24 1002

IMPOR

TANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE OR PERSONAL INJUR

Y, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1.1. ELECTRICAL SAFETY

p WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other

connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.

A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current

Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected

by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.

You must also read and understand the following instructions concerning electrical safety.

1.1.1. The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified

electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances

and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.

and use a Portable Appliance Tester.

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all

connections to ensure that none is loose.

1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply

to be used and that the plug is fitted with the correct fuse - see fuse rating at right.

1.1.7. DO NOT pull or carry the appliance by the power cable.

1.1.8. DO NOT pull the plug from the socket by the cable.

1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty

item repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug is

damaged, cut the cable just above the plug and dispose of the plug safely.

Fit a new plug according to the following instructions (UK only).

a) Connect the GREEN/YELLOW earth wire to the earth terminal E.

b) Connect the BROWN live wire to the live terminal L.

c) Connect the BLUE neutral wire to the neutral terminal N.

d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation

extends beyond the cable restraint and that the restraint is tight.

Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.

o rewire, connect the wires as indicated above -

NOT

connect either wire to the earth terminal.

1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a

suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.

1.1.1

1. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance

plugged into it will be protected. The cable core section is important and should be at least 1.5mm

, but to be absolutely sure that the

capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of

2.5mm

section cable.

1. SAFETY INSTRUCTIONS

FUSE RATING 13 AMP

Blue

Neutral

Wire

Yellow & Green

Earth Wire

Cable

Restraint

Brown

Live

Wire

INSTRUCTIONS FOR

MIG WELDER

MODEL NO

SUPERMIG 150/5.V2

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Sealey SUPERMIG 150/5.V2 Specifications

General

Input Voltage	230V
Max Output Current	150A
Wire Feed Speed	2.5 - 12 m/min
Weight	25 kg
Welding Current	30 - 150A
Input Frequency	50/60 Hz
Duty Cycle at 150A	20%
Duty Cycle at 90A	60%
Wire Feed Speed Range	2.5 - 12 m/min
Wire Diameter Range	0.6 - 0.8 mm
Protection Class	IP21S
Duty Cycle	60%
Absorbed Power	5.5 kW