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Sears 721.66319500 User Manual

Sears 721.66319500
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DIVISION 20
BASIC FIELD MANUAL
FOR
MICROWAVE OVEN
MODEL 721.66312500
721.66319500
July, 2005
MODEL 721.66312
721.66319

Questions and Answers:

Sears 721.66319500 Specifications

General IconGeneral
CategoryMicrowave Oven
Model Number721.66319500
BrandSears
Power Output1000 Watts
Child Safety LockYes
Power Requirements120V, 60Hz
Cooking Levels10 power levels

Summary

Service Technician Safety Warnings

Microwave Energy Exposure Precautions

Safety precautions for technicians during microwave oven servicing to prevent exposure to microwave energy.

1. Adjustment Procedures

Check the Door Latch and Switch Closing

Checking door latch gaps and switch alignment for proper operation.

Adjust the Latch and Switch Closing

Adjusting the latch board to correct door latch gaps and switch alignment.

Test the Latch and Switch Sequence

Testing the sequence of interlock switches when the door is opened and closed.

Test the Microwave Energy Leakage

Measuring microwave energy leakage with a survey meter to ensure safety standards are met.

2. Precautions on Installation

3. General Precautions in Use

4. Trial Operation

5. Features and Specifications

Specifications

Switch Chart

6. Overall Circuit Diagram

A. Schematic Diagram

Detailed electrical schematic illustrating the internal wiring and components of the oven.

B. Matrix Circuit for Touch Key Board

Illustrates the matrix circuit layout for the microwave oven's touch control panel.

7. Operating Procedures

A. Oven Control Panel

An overview and labeling of the microwave oven's control panel buttons and display.

B. Panel Instructions

Detailed explanation of each function and button on the microwave oven's control panel.

C. Easy Use Chart

A quick reference chart for common operating procedures like clock setting and cooking modes.

8. Procedure for Measuring Microwave Energy Leakage

A. Cautions

Critical safety warnings and instructions for personnel performing leakage measurements.

B. Measuring Microwave Energy Leakage

Detailed procedure for accurately measuring microwave energy leakage using specific equipment.

C. Measurement with the Outer Case Removed

Specific instructions for measuring leakage after component replacement, especially the magnetron.

D. Measurement with a Fully Assembled Oven

Procedure for measuring microwave leakage on the fully assembled oven.

E. Note When Measuring

Important notes and tips to ensure accurate microwave leakage measurements.

F. Record Keeping and Notification After Measurement

Guidelines for documenting and reporting microwave leakage test results.

G. Power Output Measurement

Procedure for measuring the microwave oven's output power using temperature rise.

9. Disassembly Instructions

Important Notes

Crucial safety warnings and preparation steps before disassembling the unit.

A. Removing Out Case

Instructions for removing the outer casing of the microwave oven.

B. Removing Power and Control Circuit Board

Procedure for removing the power and control circuit boards.

C. Door Gross Assembly Removal

Steps for removing and replacing the microwave oven door assembly.

D. Magnetron Removal

Procedure for safely removing and replacing the magnetron assembly.

E. Suction Guide Main Assembly

Instructions for removing the suction guide main assembly.

F. Fan Motor Assembly Removal

Steps for removing the fan motor assembly.

G. High Voltage Transformer Removal

Procedure for removing the high voltage transformer.

I. High Voltage Capacitor and Diode Removal

Instructions for removing the high voltage capacitor and diode.

J. Removing the Turntable Motor

Steps for removing the turntable motor.

K. Interlock System

Details on the interlock system's mechanism, mounting, and adjustment.

10. Interlock Continuity Test

A. Primary Interlock Switch Test

Method for checking the continuity of the primary interlock switch.

B. Secondary Interlock Switch Test

Method for checking the continuity of the secondary interlock switch.

C. Monitor Switch Test

Method for checking the continuity of the monitor interlock switch.

11. Test and Checkout Procedures, and Troubleshooting

A. Test Procedures

Procedures for testing key components like the high voltage transformer and magnetron.

B. Checkout Procedures

Procedures for checking common problems like fuse blowing and component failures.

(1) Checkout Procedures for Fuse Blowing

Diagnosing and resolving issues related to blown fuses in the microwave oven.

(2) Checkout Procedures for Relay

Troubleshooting steps for relay-related problems in the oven's operation.

(3) Checkout Procedures for Circuit Board

Identifying symptoms that indicate a defective control circuit board.

C. Trouble Shooting

Systematic troubleshooting guide for common microwave oven malfunctions.

Cautions

Important safety precautions to follow before and during troubleshooting.

(Trouble 1) Control Circuit Issues

Identifies visual conditions indicating a defective control circuit board.

(Trouble 2) Oven Not Operating

Troubleshooting steps for when the oven does not operate and the display is blank.

(Trouble 3) Oven Not Starting Cooking

Diagnosing issues when the display is set but the oven fails to start cooking.

(Trouble 4) Low Heat Production

Troubleshooting steps for the oven operating but producing little heat.

(Trouble 5) No Microwave Oscillation

Troubleshooting steps for cases with no microwave oscillation despite other functions running.

Exploded View of Components

Door Parts

Detailed illustration and part breakdown of the microwave oven's door assembly.

Control Panel Parts

Detailed illustration and part breakdown of the microwave oven's control panel components.

Oven Cavity Parts

Detailed illustration and part breakdown of the microwave oven's interior cavity parts.

Latch Board Parts

Detailed illustration and part breakdown of the microwave oven's latch board assembly.

Interior Parts

Detailed illustration and part breakdown of various interior components like motors and fans.

Base Plate Parts

Detailed illustration and part breakdown of the microwave oven's base plate and associated components.

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