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Selco Genesis 4000 PME - User Manual

Selco Genesis 4000 PME
384 pages
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Genesis 4000 PME
Genesis 5000 PME
ISTRUZIONI PER L’USO
INSTRUCTION MANUAL
BETRIEBSANWEISUNG
MANUEL D’INSTRUCTIONS
INSTRUCCIONES DE USO
MANUAL DE INSTRUÇÕES
GEBRUIKSAANWIJZING
BRUKSANVISNING
BRUGERVEJLEDNING
BRUKSANVISNING
KÄYTTÖOHJEET
OΔΗΓΙΕΣ ΧΡΗΣΗΣ

Table of Contents

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Summary

CE - DECLARATION OF CONFORMITY

1 WARNING

1.1 Work Environment

Details safe operating environments, temperature, humidity, and dust limits.

1.2 Users and Other Persons Protection

Covers protective clothing, eye protection, hearing protection, and avoiding moving parts.

1 WARNING

1.3 Protection Against Fumes and Gases

Discusses health hazards from welding fumes and necessary ventilation and protection measures.

1.4 Fire and Explosion Prevention

Outlines precautions against fire and explosion risks, particularly around flammable materials.

1.5 Prevention When Using Gas Cylinders

Provides safety guidelines for handling and using gas cylinders, including storage and securing.

1.6 Protection From Electrical Shock

Emphasizes electrical safety, insulation, grounding, and avoiding contact with live parts.

1 WARNING

1.7 Electromagnetic Fields and Interferences

Addresses electromagnetic field effects on health and equipment, and mitigation strategies.

1.8 IP Protection Rating

Explains the equipment's Ingress Protection (IP) rating and its meaning regarding dust and water.

2 INSTALLATION

2.1 Lifting, Transport, and Unloading

Provides guidelines for safely handling and moving the equipment, including weight considerations.

2.2 Positioning of the Equipment

Details requirements for placing the equipment in a suitable, stable, and accessible location.

2.3 Connection

Outlines how to connect the power supply, emphasizing correct voltage and earthing.

2 INSTALLATION

2.4 Installation Procedures

Illustrates specific connection procedures for MMA, TIG, ARC-AIR, and MIG/MAG welding processes.

3 SYSTEM PRESENTATION

3.1 General System Overview

Describes the digital multiprocessor systems and their capabilities for various welding processes.

3.2 Front Control Panel

Details the functions of buttons, displays, and the main adjustment handle on the front panel.

3.3 Starting Screen and Checks

Explains the initial checks performed upon startup and the starting screen display.

3.4 Test Screen Functionality

Describes the test screen that appears when the side panel is open, inhibiting welding.

3 SYSTEM PRESENTATION

3.5 Main Screen Display

Explains how the main screen displays welding process parameters like current, voltage, and wire speed.

3 SYSTEM PRESENTATION

3.6 Setup Menu and Parameters

Guides users through the setup menu for adjusting various parameters like hot start, current, and arc force.

3 SYSTEM PRESENTATION

3.7 Synergic Curves Screen

Describes how to select welding methods and synergic curves based on material and wire type.

3.8 Programs Screen

Explains storing and managing up to 64 personalized welding programs.

3 SYSTEM PRESENTATION

3.9 Interface Personalization

Allows customization of the user interface (XE, XA, XP modes) and 7-segment display.

3.10 Lock;Unlock Panel Controls

Covers locking panel settings with a password to prevent unauthorized changes.

3 SYSTEM PRESENTATION

3.11 External Controls Management

Details managing welding parameters via external devices like remote controls.

3.12 Guard Limits Setup

Allows setting warning and guard limits for key welding parameters.

3 SYSTEM PRESENTATION

3.13 Alarms Screen and Codes

Explains alarm icons, codes, and types, providing guidance for troubleshooting.

3 SYSTEM PRESENTATION

3.14 Rear Panel Layout

Identifies the components and connectors located on the rear panel of the equipment.

3.15 Sockets Panel Identification

Details the power sockets for connecting earth cables and torches.

4 ACCESSORIES

4.1 General Accessory Information

Explains how remote controls connect and interact with the power source.

4.2 RC 100 Remote Control

Describes the RC 100 unit for managing current and voltage adjustments.

4.3 RC 120 Pedal Remote Control for TIG

Details the TIG pedal control for current adjustment via foot pressure.

4.4 RC 180 Remote Control

Introduces the RC 180 for changing output current without interrupting the welding process.

4.5 RC 190 Remote Control

Explains the RC 190 for setting part thickness, welding voltage, and arc length.

4.6 RC 200 Remote Control

Describes the RC 200 for managing all available parameters of the connected power source.

4 ACCESSORIES

4.8 MIG;MAG Series Torches

Refers to MIG/MAG series torches.

4.9 U;D MIG;MAG Series Torches

Details U/D series torches for controlling welding parameters.

4.10 DIGIMIG - MIG;MAG Series Torches

Mentions DIGIMIG torches for controlling parameters and displaying values.

4.11 Push-Pull Series Torches

Refers to Push-Pull series torches.

5 MAINTENANCE

6 TROUBLESHOOTING

7 WELDING THEORY

7.1 Manual Metal Arc Welding (MMA)

Explains MMA welding, including edge preparation, electrode choice, and current selection.

7 WELDING THEORY

7.2 TIG Welding (Continuous Arc)

Describes TIG welding, arc striking, and different start methods like lift start.

7 WELDING THEORY

7.2.1 Steel TIG Welding

Details TIG welding for steel, including edge preparation and electrode selection.

7 WELDING THEORY

7.2.2 Copper TIG Welding

Discusses TIG welding suitability for copper due to its high thermal conductivity.

7.3 Continuous Wire Welding (MIG;MAG)

Introduces the MIG/MAG system, manual welding, and metal transfer mechanisms like SHORT-ARC.

8 TECHNICAL SPECIFICATIONS

9 Rating Plate Information

10 Rating Plate Meaning

11 Schematics and Diagrams

12 Connector Identification

13 Spare Parts List

Selco Genesis 4000 PME Specifications

General IconGeneral
BrandSelco
ModelGenesis 4000 PME
CategoryWelding System
LanguageEnglish

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