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Sempomp TKF-K Series User Manual

Sempomp TKF-K Series
30 pages
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TKF-K
Series
Hot Oil Pumps
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Sempomp TKF-K Series Specifications

General IconGeneral
BrandSempomp
ModelTKF-K Series
CategoryWater Pump
LanguageEnglish

Summary

General Warnings About User Manual

Manual Purpose, Storage, and Responsibility

Provides instructions for pump use, maintenance, storage, and outlines user responsibilities.

Operational Conditions and Authorized Service

Emphasizes operating within specified conditions and contacting authorized service for deviations.

Safety Instructions

General Safety Mandates and Practices

Obey safety rules, avoid hot surfaces, ensure power is off for work, and install guards.

Personnel, Equipment, and Liquid Handling

Use suitable personnel, safety equipment, and handle hazardous liquids with caution.

TKF-K Series Pump Features

Technical Design Specifications

Describes horizontal shaft, single stage, closed impeller, centrifugal design and impeller type.

Hot Oil Pump Applications

Suitable for low viscosity liquids up to 320°C in various industries like chemical and heat transfer.

Pump Specifications and Shipping

Pump Code Explanation and Technical Data

Explains pump coding and lists technical parameters like speed, temperature, and protection classes.

Shipping and Delivery Inspection

Procedures for checking delivery contents, handling transport damage, and unpacking.

Pump Handling and Transportation

General Carrying Safety Guidelines

Use proper equipment, wear protective gear, and never stay under hoisted loads.

Loading, Unloading, and Lifting Procedures

Determine weight, lifting points, use appropriate capacity, and lift in horizontal position.

Storage and Installation Guidelines

Proper Storage Environment and Protection

Store in clean, dry areas, protect from elements, and rotate shaft periodically.

Expert Installation and Frame Requirements

Emphasizes expert installation and the need for a robust frame for pump mounting.

Installation Preparation and Grounding

Motor Selection Criteria

Considers pump power, shaft revolution, power supply, and motor type for selection.

Pre-Installation Checks and Grounding

Remove flange protectors, ensure ventilation, and prepare a sturdy, smooth installation ground.

Pump Group Anchoring

Details centering the pump on stud bolts and checking/adjusting its horizontality.

Installation Securing and Clutch Adjustment

Securing Pump Group to Ground

Involves installing nuts, filling holes with grout, and tightening anchoring bolts.

Clutch Setup Importance and Tools

Highlights the criticality of clutch adjustment for pump operation and lists necessary tools.

Clutch Alignment Procedures

Clutch Alignment Objective and Failures

Aims for straight motor/pump axes and identifies common alignment failures.

Alignment Measurement Techniques

Describes measuring distances between clutch parts in different planes for alignment.

Pipe Equipment Installation

Clutch Adjustment Checks and Piping Support

Re-checks clutch adjustment and stresses the importance of piping support to prevent pump stress.

Piping Sizing and Suction Requirements

Covers correct pipe sizing, flange joints, thermal expansion accommodation, and suction piping slope.

Auxiliary Pipe Connections

Measurement Gauge Installation

Details the installation of pressure and vacuum gauges near flanges.

Seal and Leakage Line Connections

Connects seal cooling, washing, and leakage lines to specified pump body locations.

By-Pass Valve and Electrical Connections

By-Pass Valve Functionality

Explains the use of a by-pass valve for low flow operation to prevent overheating.

Electrical Connection Safety

Emphasizes authorized personnel, proper cable installation, and grounding requirements.

Motor Electrical and Connection Details

Motor Shaft Check and PTC Usage

Recommends checking motor shaft rotation and using PTC thermistors for protection.

Overload Protection and Parameter Checks

Covers motor overload protection, voltage/frequency checks, and grounding.

Motor Connection Type Configuration

Details jumper settings for different motor power and mains connection types.

Motor Connection Schemes and First Start

Star-Delta Transition and First Start Checks

Highlights star-delta transition time and pre-operation checks for first start.

Pump Filling and Air Purging

Describes procedures for filling the pump with liquid and purging air before starting.

Pump Start-Up and Operation Checks

Bearing Checks and Dry Running Prohibition

Covers bearing checks, importance of liquid, and the absolute prohibition of dry running.

Rotation Direction and Starting Procedure

Details how to check rotation direction and the step-by-step process for starting the pump.

Start-up Troubleshooting Alerts

Lists critical issues like vibration, overheating, and low pressure requiring immediate stop.

Pump Operation Monitoring and Shutdown

Common Operational Problems and Solutions

Addresses issues such as no discharge, low flow, overload, noise, and vibration.

Safe Pump Stopping Procedures

Outlines how to slowly close discharge, stop the motor, and prepare for long-term storage.

Running Pump Controls and Limits

Monitors motor current, checks spare pumps, and adheres to bearing temperature limits.

Lubrication and Pump Repair Preparation

Lubrication Methods and Oil Control

Details bearing lubrication with grease/oil and checks before operation.

Workplace Safety and Dismounting Precautions

Emphasizes workplace safety, cleaning, waste disposal, lifting safety, and electrical disconnection before repair.

Pump Dismounting and Installation

Pump Dismounting Steps

Covers initial disconnection, liquid discharge, and removal of components like flanges and bearings.

Pump Installation Procedures

Details reverse installation, use of lubricants/gaskets, and assembly of bearings and impeller.

Mechanical Seal Pumps and Diagrams

Mechanical Seal Operation and Maintenance

Explains mechanical seal operation, leakage, and the importance of manufacturer instructions.

Pump Cross Sectional Drawing

Provides a visual representation and identification of pump components.

Spare Parts and Failure Analysis

Spare Parts Ordering Information

Guides on obtaining spare parts by providing pump nameplate details for a 5-year warranty period.

Common Failures and Possible Reasons

Lists common failures and cross-references them to possible reasons in a table.

Troubleshooting Guide - Part 1

Liquid, Air, and Cavitation Issues

Addresses problems related to air in liquid, suction pipe air pockets, and pump cavitation.

Suction Depth, Discharge Height, and Speed

Covers insufficient suction depth, discharge height variations, and speed issues.

Rotation Direction and Impeller Clogging

Details checks for correct rotation direction and solutions for clogged impellers.

Troubleshooting Guide - Part 2

Impeller, Filter, and Seal Issues

Solutions for clogged impellers/filters, over-tightened seals, and worn impellers.

Lubrication, Shaft, and Motor Problems

Addresses lubrication issues, shaft bending, motor failure, and liquid viscosity.

Flow Rate and Clutch Adjustment Issues

Troubleshooting for low flow rate and broken clutch adjustments.

Tightening Moment Specifications

Screw Torque Values by Diameter

Provides a table with maximum tightening moments for various screw sizes and class properties.

Expected Noise Levels

Noise Data by Motor Power and Speed

Lists sound pressure levels (dB) for different motor power ratings at 1450 and 2900 rpm.

Service Station Directory

Manufacturer Contact Information

Provides contact details for the manufacturer, SEMPA.

List of Service Centers

Lists service stations with their title, address, official name, and contact numbers.

Warranty Conditions and Claims

Warranty Period, Failure Notification, and Repair

Outlines the 2-year warranty, failure reporting, and repair time limits.

Repair, Replacement, and Exclusions

Details policies on free repair, replacement, and warranty exclusions for misuse.