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Sensia NUFLO Scanner 1140G User Manual

Sensia NUFLO Scanner 1140G
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NUFLO
TM
Scanner 1140
RTU Hardware
User Manual

Table of Contents

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Sensia NUFLO Scanner 1140G Specifications

General IconGeneral
DisplayLCD
Power SourceBattery
Response Time1 second
ApplicationGas flow measurement
Output4-20 mA

Summary

Warranty Information

Warranty Limitation Details

Defines limits and exclusions for product warranties.

Product Warranty Statement

Revisions History

Lists changes made to the manual over time.

Introduction to Scanner 1140

Overview of the Scanner 1140

Provides a general description of the Scanner 1140 RTU.

Scanner Models and Software

Details the different Scanner 1140 models and available software.

Chapter 1: Installation

Quick Start Guide

A step-by-step sequence for initial Scanner 1140 installation.

Operating and Storage Limitations

Specifies temperature and static electricity handling requirements.

Unpacking, Mounting, and Piping

Procedures for unpacking, mounting options, and piping connections.

Typical Installation of Scanner 1140T

Illustrates the physical installation for the 1140T model.

Typical Installation - Scanner 1140C/L Integral Communications

Shows installation for 1140C/L with integrated communication.

Typical Installation (with Remote Communications)

Depicts installation setup for remote communication configurations.

Power Supply Connection and Options

Details how to connect power and available power supply configurations.

Flashing the Scanner

Explains how to update the Scanner 1140's firmware.

Configuration Lock Switch Operation

Describes the function and use of the optional configuration lock switch.

Start Flashing Procedure

Outlines the initial steps required before flashing firmware.

Flashing with ScanFlash Utility

Instructions for using the ScanFlash software for firmware updates.

Flashing with WinsLoad (in Windows)

Guide to updating firmware using the WinsLoad utility in Windows.

Flashing with ScanLoad (DOS)

Instructions for updating firmware using ScanLoad in a DOS environment.

Startup Procedure

Steps to initiate the Scanner 1140 after installation or configuration changes.

Superbooting the Scanner

Procedure for performing a superboot to reset configuration and data.

Chapter 2: Main Board and Wiring

Main Circuit Board Diagram (Major Components)

Identifies key components on the Scanner 1140 main circuit board.

Main Board Wiring Diagram

Illustrates the wiring connections for the main board components.

Field Termination Details

Describes terminal connections for field wiring and signal assignments.

DIP Switch Summary

Provides a summary of the functions of various DIP switches.

Memory Switches Configuration (SW4)

Details the functions and settings of the system control DIP switch SW4.

Superboot and Lithium Battery Switch Functions

Explains the operation of the Superboot and Lithium Battery switches.

Analog Transmitter Inputs (Resources A09 – A10)

Analog 4-20 mA Transmitter Configuration

Wiring and configuration for 4-20 mA analog transmitters.

Analog 1-5 Vdc Transmitter (TxPwr) Configuration

Wiring and configuration for 1-5 Vdc analog transmitters.

Analog 4-20 mA Output (Optional)

Information on the optional analog output feature.

RTD Inputs (Resource A08)

Frequency Pulse Inputs (Resource A07)

Frequency Pulse Input DIP Switch (SW1) Summary

Configuration settings for frequency pulse inputs via DIP switch.

Three-Wire Preamplified Turbine (Barton 818) 0-5V Output

Two-Wire Pre-amplified Turbine (Barton 818) 0.5 - 5.5 mA Output

Two-Wire Pre-amplified Turbine (7-12 mA Output)

Open Collector Pulse Input

Magnetic Pickup Coil Pulse Input

Dry Contact Pulse Input

Pepperl & Fuchs Inductive Proximity Sensor Input

Status Inputs and Outputs (Resources A03-A06)

Console Serial Port (Resource A21)

Auxiliary Serial Port (Resource A02)

Auxiliary Serial Port Optional DIP Switch (SW3)

MVX-II Wiring (RS-485 Communications)

Chapter 3: Optional Board and Wiring

MIO1 Expansion Board Overview

Introduction to the MIO1 multi-function I/O expansion board.

MIO1 Specification Details

Technical specifications for the MIO1 board's serial, analog, and pulse I/O.

I/O Termination for Expansion Boards

How to terminate I/O connections on expansion boards.

Configuration Switches on MIO1 Board

Details on switches for serial port, pulse input, and analog output configuration.

Pulse Input Mode Select Switch Settings

Specific switch settings for various pulse input modes.

Circuit Board Wiring Diagrams

MIO1 Expansion Board Wiring Diagrams (Code 10-14)

Visual guides for wiring different MIO1 expansion board configurations.

MIO1 Installation Procedure

Chapter 4: Troubleshooting

Recommended Tools for Troubleshooting

List of essential tools for diagnosing Scanner 1140 issues.

Common Problems and Solutions

A guide to identifying and resolving common Scanner 1140 operational issues.

Transmitter Voltage Specifications

Main Battery Voltage Monitoring

NVRAM Lithium Battery Voltage

NVRAM Battery Change Procedure

Step-by-step guide for replacing the NVRAM lithium battery.

Returning the Scanner for Service

Instructions for shipping the Scanner 1140 for repair or service.

Chapter 5: DPE+ Installation

DPE+ Installation Overview

General introduction to DPE+ transducer installation.

Replacing a DPE with a DPE+ Transducer

Detailed steps for swapping an existing DPE with a DPE+ transducer.

Gasket Options for DPE+ Enclosures

Describes gasket installation for different enclosure types.

Installing the Barrier Adapter (Class I, Div. 1)

Instructions for installing the intrinsically safe barrier adapter.

Chapter 6: Principles of Operation

Application Software Overview

Describes the software applications supported by the Scanner 1140.

Audit Trail and History Logging

Explains the functionality of the audit trail and event logging system.

Central Processing Unit (CPU) Functionality

Details the role and components of the CPU.

Memory Types and Usage

Explains FLASH, RAM, and NVRAM memory in the Scanner 1140.

Field Programmable Gate Array (FPGA) Role

Describes the function of the FPGA in system logic and I/O.

Hardware Write Protection

How vital configuration data is protected from unauthorized changes.

Clock Functions and Real Time Clock

Details the system clocks and their timing functions.

Power Management and Battery Options

Explains power saving features and battery choices.

Transmitter Supplies

Communications Protocols and Access

Analog Inputs Functionality

RTD Inputs Operation

Pulse Inputs Functionality

Front Panel Overview

Standard Display Operation

Describes the 2-line x 16-character LCD display and its interface.

Autoscroll Feature Operation

How the autoscroll function on the front panel works.

Barton DPE+ Cell Description

Chapter 7: System Specifications

General Specifications

Provides overall operating parameters and classifications.

Environmental Specifications

Details operating temperature, enclosure ratings, and humidity limits.

Components Overview

Lists the main components of the system board.

Computer System Details

Information about the CPU, memory, and voltage.

System Board I/O Summary

A summary of the input/output capabilities of the system board.

Expansion Board Interface

Describes the interface for adding expansion boards.

Display Specifications

Details on display types, functions, and character formats.

Communications Port Specifications

Information on the serial ports, baud rates, and protocols.

Status In, Status Out, Pulse Out Capabilities

Describes the digital I/O channels and their functions.

RTD Specifications

Technical specifications for RTD inputs.

Analog Inputs Specifications

Details on accuracy, impedance, and resolution for analog inputs.

Pulse Input Board (Optional) Specifications

Specifications for the optional pulse input board.

Analog Output Board (Optional) Specifications

Specifications for the optional analog output board.

DPE+ Multi-Variable Transducer Specifications

Accuracy specifications for differential pressure measurements.

Static Pressure Accuracy

Accuracy specifications for static pressure measurements.

DPE+ Pressure Limits and Bolt Specifications

Pressure ranges and bolt types for DPE+ transducers.

Transmitter Power Supply Specifications

Details on the transmitter power supply output voltage and current.

Power Supply Options

Information on how power supplies support RTU operation and battery recharging.

6 Volt Rechargeable Battery Specifications

Details for the 6V rechargeable battery system.

Alkaline Battery Specifications

Information on the non-rechargeable alkaline battery option.

DC Input Specifications

Details for using an external DC power source.

12 Volt Rechargeable Battery Specifications

Details for the 12V rechargeable battery system.

Software Overview

Describes the software supported by the Scanner 1140 for various measurements.

Order Code Structure

Outline Dimensions

Scanner 1140T (Front View) Dimensions

Physical dimensions of the Scanner 1140T front view.

Scanner 1140T (Side Views) Dimensions

Physical dimensions of the Scanner 1140T side views.

Scanner 1140C (Front View) Dimensions

Physical dimensions of the Scanner 1140C front view.

Scanner 1140C (Endcap Mount Side View) Dimensions

Physical dimensions for Scanner 1140C endcap mount.

Scanner 1140C (Universal Mount Side View) Dimensions

Physical dimensions for Scanner 1140C universal mount.

Scanner 1140G (Top View) Dimensions

Physical dimensions of the Scanner 1140G top view.

Scanner 1140L (Front View) Dimensions

Physical dimensions of the Scanner 1140L front view.

Scanner 1140L (Side View of Enclosure) Dimensions

Physical dimensions of the Scanner 1140L enclosure side view.

Chapter 8: Parts List

Scanner 1140T Parts List

List of part numbers and descriptions for the Scanner 1140T model.

Scanner 1140C Parts List

List of part numbers and descriptions for the Scanner 1140C model.

DPE+ Multi-Variable Transducer Part Numbers

Additional Items for Order

Appendix A: Installation Drawings

Scanner Installation Drawings Overview

Index of installation drawings for Division 1 and Division 2 configurations.

Drawing 1: Installation (Div. 1)

Installation diagram for Division 1 hazardous areas.

Drawing 2: Barrier Ratings (Div. 1)

Barrier rating configurations for Division 1 installations.

Drawing 3: Power Supply (Div. 1)

Power supply wiring diagram for Division 1 installations.

Drawing 4: Communications - RS-232C Serial Ports (Div. 1)

Wiring for RS-232C serial ports in Division 1 installations.

Drawing 5: Status & Pulse Inputs/Outputs (Div. 1)

Wiring for status and pulse I/O in Division 1 installations.

Drawing 6: RTD Inputs & Analog Inputs/Outputs (Div. 1)

Wiring for RTD and analog inputs/outputs in Division 1.

Drawing 7: Analog Outputs (Div. 1)

Wiring diagram for analog outputs in Division 1 installations.

Drawing 8: MVX Inputs (Div. 1)

Wiring diagram for MVX inputs in Division 1 installations.

Drawing 9: Installation (Div. 2)

Installation diagram for Division 2 non-hazardous areas.

Drawing 10: Power Supply (Div. 2)

Power supply wiring diagram for Division 2 installations.

Drawing 11: Communications - Serial Ports (Div. 2)

Wiring for serial ports in Division 2 installations.

Drawing 12: Status & Pulse Inputs/Outputs (Div. 2)

Wiring for status and pulse I/O in Division 2 installations.

Drawing 13: RTD Inputs & Analog Inputs/Outputs (Div. 2)

Wiring for RTD and analog inputs/outputs in Division 2.

Drawing 14: Analog Outputs (Div. 2)

Wiring diagram for analog outputs in Division 2 installations.

Drawing 15: MVX Inputs (Div. 2)

Wiring diagram for MVX inputs in Division 2 installations.

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