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SEW-Eurodrive KA67 User Manual

SEW-Eurodrive KA67
160 pages
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Drive Technology \ Drive Automation \ System Integration \ Services
Explosion-Proof
Gear Units R..7, F..7, K..7, S..7 Series,
Spiroplan® W
Operating Instructions
Edition 05/2008
11630213 / EN

Table of Contents

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SEW-Eurodrive KA67 Specifications

General IconGeneral
BrandSEW-Eurodrive
ModelKA67
CategoryEngine
LanguageEnglish

Summary

Safety Notes

Checklists

Before Startup

Checklist for activities before startup in potentially explosive atmospheres.

During Startup

Checklist for activities during startup in potentially explosive atmospheres.

Gear Unit Design

Mechanical Installation

Prerequisites for Assembly

Lists conditions that must be met before starting assembly.

Installing the Gear Unit

Provides instructions for correctly installing the gear unit.

Tightening Torques for Retaining Screws

Specifies tightening torques for various screws and flanges.

Assembling the Input and Output Components

Guides on assembling input and output components using a mounting device.

Assembling the Couplings

Instructions for assembling couplings and avoiding excessive overhung loads.

Gear Units and Gearmotors in Category II2GD

Specifies ambient temperature range for II2D gearmotors.

Shaft-Mounted Gear Units with Shrink Disk

Essential notes and steps for installing units with shrink disks.

Installation Notes

Essential notes and steps for installing units with shrink disks.

Startup

Checking the Oil Level

Procedures for checking the oil level before startup.

Installation and Adjustment of the WEX Speed Monitor

Guides on installing and adjusting the WEX speed monitor.

Installation and Adjustment of the WEXA/WEX Speed Monitor

Wiring diagram and setup for WEXA/WEX speed monitors.

Installation of the Voltage Encoder

Steps for installing and setting the voltage encoder.

Voltage Encoder:

Steps for installing and setting the voltage encoder.

Inspection/Maintenance

Preliminary Work Regarding Gear Unit Inspection/Maintenance

Notes and precautions before performing inspection or maintenance.

Inspection/Maintenance Intervals

Table outlining intervals and tasks for inspection and maintenance.

Lubricant Change Intervals

Shows lubricant change intervals based on operating hours and temperature.

Inspecting/Changing the Friction Lining, Adjusting the Slip Torque

Procedures for inspecting, changing friction lining, and adjusting slip torque.

Inspection/Maintenance for the Gear Unit

Procedure for checking and changing oil based on unit type, size, and position.

Checking the Oil Level and Changing the Oil

Procedure for checking and changing oil based on unit type, size, and position.

Helical, Parallel Shaft Helical, Helical-Bevel and Helical-Worm Gear Units with Oil Level Plug

How to check oil level via the oil level plug for specific gear unit types.

Checking the Oil via the Oil Drain Plug

Procedure for checking oil using the oil drain plug.

Changing the Oil via the Oil Drain Plug and the Breather Valve

Steps for changing oil using the drain plug and breather valve.

Helical, Parallel Shaft Helical, SPIROPLAN® Gear Units without Oil Level Plug with Cover Plate

How to check oil level via the cover plate opening for specific units.

Checking the Oil via the Cover Plate

Procedures for checking and changing oil via the cover plate.

S37 Helical-Worm Gear Units without Oil Level Plug and Cover Plate

Checking oil level via control bore for S37 helical-worm units.

SPIROPLAN® W37 in Mounting Positions: M1, M2, M3, M5, M6 with Oil Level Plug

Checking oil level for SPIROPLAN® W37 units in specific mounting positions.

Checking the Oil via the Oil Level Plug

Procedures for checking and changing oil via the oil level plug.

SPIROPLAN® W37 in M4 Mounting Position without Oil Level Plug and Cover Plate

Checking oil level via control bore for W37 in M4 position.

Checking the Oil via the Screw Plug

Procedures for checking and changing oil via screw plug.

Mounting Positions

Designation of the Mounting Positions

Explains the six mounting positions (M1-M6) for gear units.

Helical Gearmotors R

Mounting positions for Helical Gearmotors R07 to R167.

R07 ... R167

Mounting positions for Helical Gearmotors R07 to R167.

RF07 ... RF167, RZ07 ... RZ87

Mounting positions for Helical Gearmotors RF/RZ series.

R07F ... R87F

Mounting positions for Helical Gearmotors R..F series.

Helical Gearmotors RX

Mounting positions for Helical Gearmotors RX series.

RX57 ... RX107

Mounting positions for Helical Gearmotors RX series.

RXF57 ... RXF107

Mounting positions for Helical Gearmotors RXF series.

Parallel Shaft Helical Gearmotors F

Mounting positions for Parallel Shaft Helical Gearmotors F series.

F27 ... F157 / FA27B ... F157B / FH27B .. FH157B / FV27B ... FV107B

Mounting positions for Parallel Shaft Helical Gearmotors F series.

FA27 ... FA157 / FH27 ... FH157 / FV27 ... FV107 / FT37 ... FT157

Mounting positions for Parallel Shaft Helical Gearmotors FA/FH/FV/FT series.

Helical-Bevel Gearmotors K

Mounting positions for Helical-Bevel Gearmotors K/KA/KH/KV series.

K37 ... K157 / KA37B ... KA157B / KH37B ... KH157B / KV37B ... KV107B

Mounting positions for Helical-Bevel Gearmotors K/KA/KH/KV series.

K167 ... K187 / KH167B ... KH187B

Mounting positions for Helical-Bevel Gearmotors K/KH series.

KA37 ... KA157 / KH37 ... KH157 / KV37 ... KV107 / KT37 ... KT157

Mounting positions for Helical-Bevel Gearmotors KA/KH/KV/KT series.

KH167 ... KH187

Mounting positions for Helical-Bevel Gearmotors KH series.

Helical-Worm Gearmotors S

Mounting positions for Helical-Worm Gearmotors S37.

S37

Mounting positions for Helical-Worm Gearmotors S37.

Technical Data

Lubricants

Malfunctions/Service

Gear Unit

Lists gear unit malfunctions, possible causes, and remedies.

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