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SEW-Eurodrive Movigear Performance MGFAS2-DFC-C User Manual

SEW-Eurodrive Movigear Performance MGFAS2-DFC-C
416 pages
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*25945475_0419*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Mechatronic Drive Unit
MOVIGEAR
®
performance
MGF..-DFC-C (PROFINET IO, EtherNet/IP™, Modbus TCP,
POWERLINK)
Edition 04/2019 25945475/EN

Table of Contents

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SEW-Eurodrive Movigear Performance MGFAS2-DFC-C Specifications

General IconGeneral
BrandSEW-Eurodrive
ModelMovigear Performance MGFAS2-DFC-C
CategoryDC Drives
LanguageEnglish

Summary

Safety Notes

Preliminary Information

General safety notes for preventing injury and damage.

Duties of the User

User responsibilities regarding safety compliance and qualified personnel.

Unit Structure

Drive Unit MOVIGEAR® Performance

Describes the composition of MOVIGEAR® performance drive units.

Shaft Designs

Details the available shaft variants: hollow shaft with keyway and TorqLOC®.

Housing Mounting

Explains torque arm mounting and housing with threads.

Example Nameplate and Type Designation of the Drive Unit

Provides an example nameplate and explains the type designation structure.

Electronics

Details the electronics cover and connection box components.

Example Nameplate and Type Designation of Electronics

Shows nameplate examples and type designation for electronics.

Example Nameplate and Type Designation of Connection Unit

Provides nameplate and type designation examples for connection units.

Mechanical Installation

Installation Notes

Important safety warnings and notes for installation and disassembly.

Setting up the Drive Unit

Notes on mounting, cleaning, alignment, cooling, and cable glands.

Shaft-Mounted Gear Unit with TorqLOC® (Customer Shaft Without Contact Shoulder)

Installation steps for TorqLOC® units with specific shaft types.

Shaft-Mounted Gear Unit with TorqLOC® (Customer Shaft With Contact Shoulder)

Installation steps for TorqLOC® units with contact shoulders.

Electrical Installation

Installation Planning Taking EMC Aspects into Account

Notes on arranging, routing, and EMC-compliant installation components.

Terminal Assignment

Shows terminal assignments for line, braking resistor, control, and fieldbus interfaces.

Connection Diagram

Illustrates the connection diagram for MOVIGEAR® performance units.

PC Connection

Explains connecting a PC via interface adapters or Ethernet.

Startup

Startup Notes

Essential safety notes and information before startup.

Startup Requirements

Lists required hardware and software components for startup.

DIP Switches

Overview and functions of DIP switches S1, S2, and S3.

Startup Procedure

Outlines segments of the startup procedure using MOVISUITE®.

Operation

Manual Mode with MOVISUITE®

Using MOVISUITE® for manual operation and activating/deactivating manual mode.

DynaStop®

Functional description and torques of the electrodynamic deceleration function.

Deactivating DynaStop®

Steps to activate or deactivate the DynaStop® function.

DynaStop® in Conjunction with STO

Describes DynaStop® operation with the STO function.

Service

Malfunctions of the Mechanical Drive

Troubleshooting options for mechanical drive malfunctions.

Evaluating Fault Messages

Guides on evaluating fault messages using MOVISUITE®.

Fault Messages with Parameterizable Response

Details faults with configurable responses and index numbers.

Resetting Fault Messages

Instructions for acknowledging and resetting fault messages.

Description of Status and Operating Displays

Explains the meaning of LEDs for PROFINET, EtherNet/IP™, Modbus TCP, and POWERLINK.

Fault Table Standard

Lists standard faults, their causes, and measures for correction.

Fault Table CiA402 Profile

Details faults according to the CiA402 profile, including causes and measures.

Device Replacement

Provides instructions for replacing electronic covers, memory modules, and drive units.

SEW-EURODRIVE Service

Information on contacting SEW-EURODRIVE service for repairs and sending units.

Inspection and Maintenance

Inspection and Maintenance Intervals

Table detailing inspection and replacement intervals for drive units.

Inspection and Maintenance Work

Preliminary work, changing oil, painting, cleaning, and replacing components.

Project Planning

Drive Selection Data

Data required for defining drive components and determining motor data.

MOVIGEAR® Performance

Project planning procedure and flow diagram for MOVIGEAR® performance.

DynaStop® – The Electrodynamic Deceleration Function

Checks for DynaStop® usability and application velocity calculations.

Technical Data and Dimension Sheets

Technical Data

General technical data for MOVIGEAR® performance types.

DynaStop® Torques

Operating range and torque data for DynaStop®.

Torque Curves

Schematic characteristic curves and exact values for torque.

Design Notes for Gear Units with Hollow Shaft and Key

Installation and disassembly using SEW-EURODRIVE kits.

Dimension Drawings of the Drive Unit

Dimension sheets for various MOVIGEAR® performance models.

Functional Safety

Integrated Safety Technology

MOVIGEAR® performance safety technology and safe condition definition.

Safety Conditions

Requirements for installation, startup, and operation of drive safety functions.

Connections Variants

General information and requirements for using safety relays and controllers.

Safety Characteristics

Tested safety class, failure probability, service life, and safe state.

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