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SEW-Eurodrive MOVITRAC MCX91A-0017-2.3-4 Series User Manual

SEW-Eurodrive MOVITRAC MCX91A-0017-2.3-4 Series
120 pages
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*31544819_0823*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Inverter
MOVITRAC
®
advanced
Edition 08/2023 31544819/EN

Table of Contents

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SEW-Eurodrive MOVITRAC MCX91A-0017-2.3-4 Series Specifications

General IconGeneral
TypeInverter
ModelMCX91A-0017-2.3-4
SeriesMOVITRAC
Power Rating2.3 kW
Rated Power2.3 kW
Frequency Range0 - 400 Hz
Control MethodV/f Control, Vector Control
Protection ClassIP20
Communication InterfaceCANopen, EtherCAT, Modbus
Ambient Temperature-10 to +40 °C
Relative Humidity5 to 95%, non-condensing
AltitudeUp to 1000 m

Summary

General Information

Structure of the Safety Notes

Explains the graduation and meaning of signal words and hazard symbols.

Safety Notes

Target Group

Defines the qualifications required for specialists and instructed persons.

Designated Use

Specifies the intended applications and limitations of the product.

Functional Safety Technology

Describes the STO safety subfunction and other safety options.

Transport

Provides instructions for safely handling and transporting the device.

Creating a Safe Working Environment

Guidelines for ensuring a safe work environment before product interaction.

Performing Electrical Work Safely

Detailed safety procedures for electrical work on the device.

Installation and Assembly Safety

Safety precautions related to installation and assembly procedures.

Protective Separation

Details requirements for protective separation of power and electronics.

Electrical Installation Safety

Ensures correct attachment of covers and compliance with regulations.

Startup and Operation Safety

Safety notes for initial startup and ongoing operation of the device.

Device Structure

Nameplates

Details the information provided on system and performance data nameplates.

Type Designation

Explanation of the product's type designation codes and their meanings.

Markings

Defines various certification marks and their compliance.

Mechanical Installation

Installation Notes

General guidelines for installing the inverter in a control cabinet.

Installation Requirements

Checks for device integrity, ambient temperature, and conditions.

Preparing the Control Cabinet Back Panel

Provides drilling diagrams and dimensions for control cabinet preparation.

Installing Inverter Sizes 0S and 0L

Step-by-step guide for mounting inverter sizes 0S and 0L.

Installing Inverter Sizes 3 – 8

Step-by-step guide for mounting inverter sizes 3 through 8.

Installing the Shield Plate

Instructions for installing shield plates for cable shielding.

Removing and Attaching the Safety Cover

Step-by-step instructions for removing and attaching the safety cover.

Removing and Reinstalling the Touch Guards

Procedure for removing and reinstalling touch guards on inverters size 5+.

Installing Braking Resistors

Guidelines for installing braking resistors due to high temperatures.

Installing the Line Choke

Instructions for installing the line choke near the inverter.

Electrical Installation

Installation Planning Considering EMC Aspects

Recommendations for optimizing system EMC and eliminating interference.

Cable Installation

Guidelines for routing power, control, and signal cables separately.

Installation Instructions

General measures to prevent unintentional motor start-up and ensure safety.

Permitted Terminal Tightening Torques

Table of permitted tightening torques for various terminal connections.

Permitted Terminal Cable Cross Sections

Table of permitted cable cross sections for rigid and flexible conductors.

Selecting the Residual Current Device

Guidelines for selecting appropriate residual current devices.

Using the Line Contactor

Overview of when a line contactor is required and its proper use.

Information Regarding PE Connection

Details cable cross sections for PE connection based on leakage current.

UL-Compliant Installation

Information regarding UL requirements and label attachment.

Field Wiring Power Terminals

Torque and wire size specifications for field wiring power terminals.

Branch Circuit Protection

Requirements for branch circuit protection according to electrical codes.

24 V Supply Voltage

Details the internal and external 24 V supply voltage capabilities.

Line Fuses

Properties for fuses and miniature circuit breakers used for protection.

Brake Chopper Output

Instructions for connecting ohmic loads like braking resistors.

Temperature Sensor

Safety warning and connection details for temperature sensors.

Brake Control Output

Notes on connecting brake cables, including shielding recommendations.

Inputs and Outputs

Notes on digital inputs/outputs, shielding, and cable length.

Encoders

Installation notes for encoders, including EMC screw fittings.

MOVILINK® DDI

Instructions for disconnecting the MOVILINK® DDI connector.

Fieldbus Cables and Cable Routing

Procedure for routing fieldbus cables and connecting them.

BW.. Braking Resistors

Protection against thermal overload for braking resistors.

ND.. Line Choke

Notes on connecting the line choke and line filter.

Terminal Assignment

Details terminal assignments for basic device, size 0S 3-phase and 1-phase.

Wiring Diagrams

Shows power connection wiring for size 0S 3-phase with components.

Electronics Connection

Details the assignment of signal terminals and connections for electronics.

Control Electronics, Top and Bottom

Wiring for control electronics at the top and bottom of the unit.

Brake Control Connection

Key and general diagrams for brake control connections.

Startup

Startup Information

Steps to perform before initial startup, including safety warnings.

Lifting Applications

Specific safety warnings and procedures for lifting applications.

Startup Requirements

Prerequisites for startup: mechanical, electrical, and safety measures.

Required Hardware for Startup with MOVISUITE®

Lists necessary hardware for startup using MOVISUITE® software.

Operation Without Startup

Details on pre-assigned terminal functions for initial motor operation.

Startup with "Ex Works Parameters"

Information on products with pre-configured customer parameters.

Startup of Third-Party Motors

Procedure for starting up third-party asynchronous and synchronous motors.

Startup with MOVISUITE® Engineering Software

Guidance on using MOVISUITE® for motor startup and parameter measurement.

Setting the EtherCAT® ID

Procedure for setting the EtherCAT® ID using hexadecimal switches.

Startup with the CBG21A Keypad

Motors that can be started up using the CBG21A keypad.

Startup of Motors with the MOVILINK® DDI Interface

Automatic startup of motors with MOVILINK® DDI interface.

Control Options

Overview of control options: digital inputs, analog inputs, fieldbus.

Control via Terminals

Default settings for digital inputs, outputs, and analog inputs.

Control via Fieldbus

Setting the source to 'Standard fieldbus system' for fieldbus control.

Control via MOVIKIT® Software Module

Using MOVIKIT® software modules with MOVISUITE®.

Application-Related Startup

Starting up applications with specific settings using MOVISUITE®.

Operation

CBG22A Keypad

Description of the CBG22A keypad, its display, and keys.

Service

Resetting Fault Messages

Procedure for acknowledging and resetting fault messages.

Description of the 7-Segment Display

Explains the 7-segment display and its operating states.

Displays of Different Device States

Details various device states indicated by the 7-segment display.

Displays in Normal Operation

Codes for normal operation states shown on the 7-segment display.

Fault Displays of the 7-Segment Display

Explains fault codes displayed as flashing numerical values.

Description of the LED Displays

Overview of LED positions and their labels for different variants.

LEDs, General

General meaning and measures for the 'DRIVE' LED.

PROFINET CFN Fieldbus Variant

Status indications and causes for the PROFINET 'BF' LED.

EtherNet/IPTM and Modbus TCP CFE Fieldbus Variant

Meaning and measures for the 'NS' LED in Ethernet/Modbus variants.

POWERLINK CFL Fieldbus Variant

Meaning of 'BS' and 'BE' LEDs for POWERLINK CFL variant.

Device Replacement

Procedures for replacing a device with identical or different units.

Shutdown

Safety warnings and procedures for shutting down the device.

Waste Disposal

Instructions for disposing of the product and its components according to regulations.

Inspection and Maintenance

Inspection and Maintenance

Recommended checks for connection cables and cooling fins.

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