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SEW-Eurodrive R 167 Series User Manual
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*24804134_0518*
Drive Technology \ Drive Automation \ System Integration \ Services
Assembly and Operating
Instructions
Explosion-Proof Gear Units
R..7, F..7, K..7, K..9, S..7, SPIROPLAN
®
W Series
Edition 05/2018
24804134/EN
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Information
6
About this Documentation
6
Structure of the Safety Notes
6
Rights to Claim under Limited Warranty
7
Product Names and Trademarks
7
Copyright Notice
8
2 Safety Notes
9
Preliminary Information
9
Duties of the User
9
Target Group
9
Designated Use
10
Other Applicable Documentation
11
Safety Note for Working in Potentially Explosive Areas
11
Transportation/Storage
11
Installation/Assembly
12
Startup/Operation
12
Inspection/Maintenance
12
3 Gear Unit Structure
13
Basic Structure of Helical Gear Units R..07 - R..167
13
Basic Structure of Parallel-Shaft Helical Gear Units F..27 - F..157
14
Basic Structure of Helical-Bevel Gear Units K
15
Basic Structure of Helical-Bevel Gear Units K..19/K..29
16
Basic Structure of Helical-Bevel Gear Units K..39/K..49
17
Basic Structure of Helical-Worm Gear Units S..37 - S..97
19
Basic Structure of SPIROPLAN® Gear Units W..10 - W..30
20
Basic Structure of SPIROPLAN® Gear Units W..37 - W..47
21
Nameplate/Type Designation
22
Type Designation
25
4 Mechanical Installation
29
General Information
29
Gear Units/Gearmotors in Explosion-Proof Design II2GD and II3GD
30
Prerequisites for Installation
31
Required Tools/Resources
32
Installation Tolerances
32
Installing the Gear Unit
33
Gear Unit with Solid Shaft
43
Torque Arms for Shaft-Mounted Gear Units
45
Mounting Shaft-Mounted Gear Units with Splined Hollow Shaft
51
Shaft-Mounted Gear Unit with Keyway
52
Shaft-Mounted Gear Unit with Shrink Disk
57
Shaft-Mounted Gear Units with Torqloc
60
Cover
73
Coupling of am Adapter
74
AQ. Adapter Coupling
78
Adapter with AR Slip Clutch
82
AD Input Shaft Assembly
84
Accessory Equipment
88
5 Startup
94
Checklists
94
Inverter-Operated Gearmotors
96
Checking the Oil Level
96
Pseudo-Leakage at Shaft Seals
96
Measuring Surface and Oil Temperature
97
Helical-Worm Gear Units and SPIROPLANW Gear Units
98
Helical/Parallel-Shaft Helical/Helical-Bevel Gear Units
99
Gear Units with Backstop
99
Speed Monitoring
101
Installation and Adjustment of the WEX Speed Monitor
101
Installation of the Voltage Encoder
105
6 Inspection/Maintenance
107
Wearing Parts
109
Inspection/Maintenance Intervals
111
Lubricant Change Intervals
112
Maintenance of AL/AM/AQ. Adapter
112
AR Adapter Maintenance
113
Maintenance of AR Adapter with Slip Clutch
114
AD Input Shaft Assembly Maintenance
117
Inspection/Maintenance for the Gear Unit
118
7 Mounting Positions
136
Designation of the Mounting Positions
136
Churning Losses and Thermal Rating
137
Change of Mounting Position
137
Universal Mounting Position M0
138
Mounting Position MX
138
Mounting Position Sheets
139
8 Technical Data
174
Extended Storage
174
Lubricants
176
9 Malfunctions and Remedies
189
Gear Units
190
AM/AQ./AL Adapters
191
AD Input Shaft Assembly
191
Adapter with AR Slip Clutch
191
Service
192
Waste Disposal
192
10 Declarations of Conformity
193
Gear Units in Category 2G and 2D with am
193
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SEW-Eurodrive R 167 Series Specifications
General
Brand
SEW-Eurodrive
Model
R 167 Series
Category
DC Drives
Language
English
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