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Sharp R-305HW

Sharp R-305HW
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R-305HK
R-305HW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ...................................................................................................2
FOREWORD AND WARNING............................................................................................................................... 3
PRODUCT SPECIFICATIONS ..............................................................................................................................4
GENERAL INFORMATION................................................................................................................................... 4
OPERATION ..........................................................................................................................................................6
TROUBLESHOOTING GUIDE ..............................................................................................................................9
TEST PROCEDURE ............................................................................................................................................10
TOUCH CONTROL PANEL .................................................................................................................................17
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 22
PICTORIAL DIAGRAM ........................................................................................................................................28
CONTROL UNIT CIRCUIT ..................................................................................................................................29
PRINTED WIRING BOARD .................................................................................................................................30
PARTS LIST ........................................................................................................................................................31
PACKING AND ACCESSORIES .........................................................................................................................32
S2305R305HPW/
R-305HK
R-305HW
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
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Sharp R-305HW Specifications

General IconGeneral
BrandSharp
ModelR-305HW
CategoryMicrowave Oven
LanguageEnglish

Summary

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY

BEFORE SERVICING

Steps to take before commencing any repair or service work on the oven.

WARNING TO SERVICE PERSONNEL

MICROWAVE MEASUREMENT PROCEDURE

A. Requirements

Specifies the limits and standards for microwave leakage measurement.

B. Preparation for testing

Outlines the necessary steps and equipment for preparing a microwave oven for testing.

C. Leakage test

Details the method for conducting a microwave leakage test on the oven.

GENERAL INFORMATION

GROUNDING INSTRUCTIONS

Explains the importance and procedure for grounding the microwave oven.

TOUCH CONTROL PANEL

OPERATION

DESCRIPTION OF OPERATING SEQUENCE

Describes the step-by-step process of the oven's operation.

POWER LEVEL P-0 TO P-90 COOKING

Details how to use variable power levels for cooking.

SCHEMATIC

DESCRIPTION AND FUNCTION OF COMPONENTS

DOOR INTERLOCK SYSTEMS

Describes the function and importance of door sensing, secondary interlock, and monitor switches.

SAFETY AND PROTECTION COMPONENTS

Details the function of the temperature fuse and C/T fuse for oven protection.

MAJOR OPERATIONAL COMPONENTS

Explains the function of the door mechanism, turntable motor, and cooling fan.

TROUBLESHOOTING GUIDE

TEST PROCEDURE

MAGNETRON ASSEMBLY TEST

Procedure for testing the magnetron assembly for proper function.

MICROWAVE OUTPUT POWER

Procedure for testing microwave output power using a water temperature rise test.

POWER TRANSFORMER TEST

Details the steps for testing the power transformer's resistance and continuity.

HIGH VOLTAGE RECTIFIER TEST

Procedure for testing the high voltage rectifier's resistance and diode function.

HIGH VOLTAGE CAPACITOR TEST

Steps to test the high voltage capacitor for shorts or open circuits.

TEMPERATURE FUSE TEST

Procedure for testing the temperature fuse for continuity and proper operation.

SECONDARY INTERLOCK SWITCH TEST

Method to test the secondary interlock switch for correct operation.

PRIMARY INTERLOCK RELAY (RY2)

Procedure to test the primary interlock relay for proper contact operation.

MONITOR SWITCH TEST

How to test the monitor switch for correct actuation and continuity.

BLOWN CT FUSE TEST

Procedure to diagnose issues related to a blown C/T fuse.

KEY UNIT TEST

Steps to test the key unit of the touch control panel for responsiveness.

RELAY TEST

Procedure to test relays RY1 and RY2 for operational voltage and continuity.

DEFROST TEST

Procedure for testing the defrost function of the microwave oven.

FOIL PATTERN ON THE PRINTED WIRING BOARD TEST

How to check and repair foil patterns on the printed wiring board.

TOUCH CONTROL PANEL ASSEMBLY TEST

TOUCH CONTROL PANEL ASSEMBLY

OUTLINE OF TOUCH CONTROL PANEL

Overview of the touch control panel's structure and units.

Control Unit Circuits

Explains the various circuits within the control unit, like Power Source, Relay, Buzzer.

LSI

DESCRIPTION OF LSI

Details the input/output signals and functions of the LSI.

LSI Pin Assignments and Signals

Lists and describes the pin assignments and signals of the LSI.

TOUCH CONTROL PANEL SERVICING

Precautions for Handling Electronic Components

Safety precautions for handling electronic components, especially CMOS LSI.

Servicing the Touch Control Panel

Procedures and precautions for servicing the touch control panel assembly.

PRECAUTIONS FOR USING LEAD-FREE SOLDER

Soldering Techniques

Precautions and techniques for soldering with lead-free solder.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WARNING AGAINST HIGH VOLTAGE

Critical warnings about high voltage hazards during servicing.

WARNING FOR WIRING

Precautions to take to prevent electric shock during wiring.

OUTER CASE REMOVAL

Step-by-step guide for removing the outer case of the oven.

POWER TRANSFORMER REMOVAL

Procedure for removing and reinstalling the power transformer.

HIGH VOLTAGE RECTIFIER AND CAPACITOR REMOVAL

Steps for removing the high voltage rectifier and capacitor.

MAGNETRON REMOVAL

Procedure for removing and reinstalling the magnetron.

CONTROL PANEL ASSEMBLY REMOVAL

Steps to remove the control panel assembly from the oven.

CONTROL UNIT ASSEMBLY REPLACEMENT

Procedure for replacing the control unit assembly.

TURNTABLE MOTOR REMOVAL

Procedure for removing and reinstalling the turntable motor.

COOLING FAN MOTOR REMOVAL

Steps for removing and reinstalling the cooling fan motor.

DOOR SWITCHES REMOVAL

Procedures for removing door sensing, secondary interlock, and monitor switches.

DOOR SWITCHES ADJUSTMENT

How to adjust the door switches for proper operation.

DOOR REPLACEMENT

Steps for removing and reinstalling the microwave oven door.

SEALER FILM INSTALLATION

Instructions for installing the sealer film on the door.

PICTORIAL DIAGRAM

CONTROL UNIT CIRCUIT

PRINTED WIRING BOARD OF POWER UNIT

PARTS LIST

ELECTRIC PARTS

Lists electrical components with part numbers and descriptions.

CABINET PARTS

Lists parts related to the oven's cabinet and housing.

CONTROL PANEL PARTS

Lists parts associated with the control panel assembly.

OVEN PARTS

Lists various internal and external oven components.

DOOR PARTS

Lists parts specifically related to the oven door assembly.

MISCELLANEOUS PARTS

Lists miscellaneous items such as harnesses and labels.

SCREWS, NUTS AND WASHERS

Lists various fasteners used in the oven assembly.

PACKING AND ACCESSORIES

OVEN AND CABINET PARTS DIAGRAM

CONTROL PANEL PARTS DIAGRAM

DOOR PARTS DIAGRAM

MISCELLANEOUS DIAGRAM

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