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Shimano Steps DU-E6100 - User Manual

Shimano Steps DU-E6100
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UM-78N0B-001
User's manual
Original instructions
E6100 Series
SHIMANO Total Electric Power System

Questions and Answers

Summary

Important Notices and Safety Precautions

Handling Battery Safely

Detailed instructions for safe handling, charging, and disposal of the battery to prevent hazards.

Riding and General Safety

Precautions for safe riding, including checking components, avoiding distractions, and understanding power-assisted features.

Product Handling and Disposal

Guidelines for handling, cleaning, and environmentally responsible disposal of the product and its components.

System Communication and Maintenance

Information on connecting to PCs/smartphones, software updates, and routine care for the system.

Product Information and Specifications

Product Label Information

Mentions that important information is also on the battery charger label.

Pre-Ride Inspections

Checklist of items to inspect before riding the bicycle for safety and proper function.

Wireless System Details

Technical specifications for the wireless communication system, including frequency band and output.

User Manual Structure

Main User Manual Contents

Outlines the contents of the primary SHIMANO STEPS user manual, including quick guide and troubleshooting.

Manuals for Specific Components

Lists additional manuals for batteries, cycle computers, and switch units for detailed information.

Manual for Drop Handlebar Bikes

Refers to a separate booklet for operating assist bicycles with drop handlebars.

SHIMANO STEPS Features

Key Product Features

Highlights features like lightweight design, smooth ride, and advanced shifting performance.

Assist Mode Selection

Understanding Assist Modes

Explains different assist modes (HIGH, NORM, ECO, OFF, WALK) for various riding conditions and battery levels.

Initial Setup and Quick Start

Battery Preparation

Instructions on charging the battery before its first use.

Getting Started Guide

Overview of how to handle an assist bicycle with SHIMANO STEPS installed.

Walk Assist Operation

Activating Walk Assist

Steps to switch to and activate the walk assist mode for pushing the bicycle.

Pushing Bicycle with Assist

Guidance on safely pushing the bicycle while walk assist is engaged.

Disengaging Walk Assist

Instructions on how to exit the walk assist mode.

Gear Shifting Modes

Switching Modes

Explains how to switch between automatic and manual gear shifting modes.

Component Identification

System Component Labels

Visual identification and labeling of key SHIMANO STEPS components on the bicycle.

Technical Specifications

Operating and Storage Ranges

Specifies the recommended temperature ranges for battery operation and storage.

Electrical and Mechanical Specs

Details on battery type, voltage, drive unit, motor type, and power rating.

Troubleshooting Common Issues

Assist Function Problems

Solutions for issues where the bicycle is not providing assistance, including battery and connection checks.

Assist Distance and Pedaling Issues

Addresses problems like short traveling distance and stiff pedaling, offering possible causes and remedies.

Light and Other Malfunctions

Troubleshooting steps for non-illuminating lights and unusual sounds during operation.

Appendix and Indicators

Junction [A] (EW-EN100) Operation

Details on the Junction [A] unit, including button functions and LED indicators.

LED Indicator Guide

Explains the meaning of different LED states for assist mode and battery level.

Light Control and Mode Change

Instructions for controlling lights and changing assist modes using the Junction [A] unit.

Wireless Connectivity

ANT and Bluetooth LE

Information on connecting the system to external devices via ANT and Bluetooth LE.

Wireless System Specifications

Specifications for the EW-EN100 wireless system.

E-TUBE PROJECT Software

Guidance on using the E-TUBE PROJECT application for system configuration and firmware updates.

E-TUBE PROJECT Configuration

Configurable Items

Lists the settings and functions that can be customized via E-TUBE PROJECT.

RD Protection and Reset

Understanding RD Protection

Explains the RD Protection function for protecting the rear derailleur from impact.

Resetting RD Protection

Step-by-step instructions to restore the rear derailleur from RD Protection mode.

Gear Shifting and Error Handling

Electronic Gear Shifting Adjustment

Guidance on what to do if electronic gear shifting feels abnormal.

Error Indication and Reset

How to interpret error indications on the EW-EN100 and perform a reset.

Overview

The SHIMANO STEPS E6100 Series is a total electric power system designed for bicycles, providing assistance for a smoother and more enjoyable riding experience. This user manual outlines the essential information for its safe and correct use, covering everything from basic operation to maintenance and troubleshooting.

Function Description

The SHIMANO STEPS E6100 Series offers a lightweight, compact design that ensures a silent and smooth ride. At its core, it's a power-assisted bicycle system that utilizes accurate sensors to provide the most appropriate level of power assistance, carefully adjusted by computer controls. This intelligent system enhances the cycling experience by making uphill climbs and long distances less strenuous.

A key feature is the Full Automatic Shifting capability, available for electronic 8/5-speed gear shifting with an internal geared hub. This system detects riding conditions, such as riding uphill, against the wind, or on flat ground, and automatically shifts gears to optimize your ride. This means you can focus more on the road and less on gear changes.

The Start mode (also for electronic gear shifting with internal geared hub) is particularly useful for urban riding. When you stop the bicycle, for example at traffic lights, the system automatically shifts down to a preset light gear, making it easier to start moving again. If you manually shift to a lower gear while stopped, the system will not automatically shift up, giving you control.

For added versatility, the DU-E6110 model is Coaster brake compatible, providing smooth and sufficient control power. The system also supports Light off-road use, offering powerful assistance for sporty rides, though this mode is typically set by the manufacturer of the completed bicycle.

A practical feature for non-riding situations is the Walk assistance function (Walk assist mode). This allows the assist to work even when you are walking and pushing the bicycle, which is especially helpful when the E-BIKE is loaded with heavy baggage or when navigating out of an underground bicycle parking garage. Note that this mode may not be available in all regions due to local laws.

The SHIMANO STEPS system is designed to be connected and communicate with external devices. A PC linkage device (SM-PCE1/SM-PCE02) can connect to a PC, allowing users to customize components, update firmware, and manage the system using the E-TUBE PROJECT PC application. Similarly, the system can connect to a smartphone or tablet via Bluetooth® LE, enabling customization and firmware updates through the E-TUBE PROJECT app, and allowing users to check traveling data with E-TUBE RIDE.

Usage Features

Before riding, it's crucial to perform regular inspections, including checking the drive train for smooth shifting, ensuring components are securely fixed and undamaged, and verifying sufficient battery charge.

To begin using the system, the battery must be charged with the designated charger. The battery's LED will light up when it's ready for use. Once charged, the power can be turned on, typically via a power button on the cycle computer, battery, or a satellite ON/OFF switch. It's important not to place your foot on the pedal when turning the power ON/OFF.

The system offers various Assist modes to suit different riding conditions:

  • [HIGH]: For steep uphill slopes, providing maximum assistance.
  • [NORM] (Normal): For gentle slopes or level ground, offering balanced assistance.
  • [ECO]: For long-distance riding on level ground, where assistance is lowered to increase the traveling range, especially when the battery level is low.
  • [OFF]: When no power assistance is needed or when conserving battery power.
  • [WALK]: For walking and pushing the E-BIKE, providing assistance up to a maximum of 6 km/h.

The assist mode can be selected using the cycle computer or the Junction [A] unit (EW-EN100). When the power is turned ON, the assist mode defaults to [OFF], regardless of the mode selected previously.

The system also supports Automatic and manual gear shifting. Automatic gear shifting adjusts gears based on riding conditions, while manual gear shifting (standard electronic gear shifting) allows the rider to change gears using a shifting switch. The system can switch between these modes with a simple operation on the shifting switch.

The Junction [A] (EW-EN100) unit, used in place of a cycle computer, provides LED indications for the current assist mode (LED1) and battery level (LED2). It also allows users to change assist modes, turn the bicycle light ON/OFF, and initiate the RD protection reset mode.

Maintenance Features

Proper care and maintenance are essential for the longevity and optimal performance of the SHIMANO STEPS system.

  • Keep the battery mount key number in a safe place, as it's needed for purchasing spare keys.
  • Regularly check for software updates on the SHIMANO website or contact the place of purchase.
  • Avoid using thinners or other solvents for cleaning, as these can damage surfaces.
  • Periodically wash the chainrings and chain with a neutral detergent and lubricate the chain to extend its useful life.
  • Clean the battery and plastic cover with a damp cloth, ensuring it is well wrung out.
  • For installation and adjustment, it is recommended to consult a dealer.
  • Ensure dummy plugs are attached to any unused E-TUBE ports.
  • The components are designed to be waterproof for wet weather, but avoid deliberately submerging them in water or cleaning with a high-pressure washer, which can cause operating problems or corrosion.
  • Do not turn the bicycle upside down, as this risks damage to the cycle computer and switch unit.

The system includes a RD Protection function to safeguard the rear derailleur from strong impacts, such as falls. If activated, the connection between the motor and the link is temporarily severed. To recover, users can run the RD Protection Reset by holding down the button on Junction [A] until LED1 flashes red, then rotating the crankarm to restore the connection.

In case of any malfunctions or error indications (e.g., beeping sounds, error messages on the cycle computer, or battery LED error indications), users should refer to the "SHIMANO STEPS cycle computer user's manual" and "SHIMANO STEPS special battery and parts user's manual" for appropriate actions. Common troubleshooting steps include checking battery charge, turning the power off and on, and contacting the place of purchase if issues persist.

The E-TUBE PROJECT software allows for customization of switch functions and other settings, ensuring the system can be tailored to individual preferences. Firmware updates are also managed through E-TUBE PROJECT, ensuring the system operates with the latest enhancements and bug fixes.

Shimano Steps DU-E6100 Specifications

General IconGeneral
Voltage36 V
Capacity504 Wh
SeriesSteps
Rated Voltage36 V
Rated Power250 W
Maximum Torque60 Nm
Battery Capacity504 Wh
TypeLithium-ion
CompatibilityShimano STEPS E6100 drive unit