Siemens 3VM9 1 0KP10 Series

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DE GEFAHR

Gefährliche Spannung. Lebensgefahr oder schwere Verletzungsgefahr.

Vor Beginn der Arbeiten Anlage und Gerät spannungsfrei schalten. Die Installations- und Wartungsarbeiten an

diesem Gerät dürfen nur von einer autorisierten Elektrofachkraft ausgeführt werden.

EN DANGER

Hazardous voltage. Will cause death or serious injury.

Turn off and lock out all power supplying this device before working on this device. Installation and mainte

nance work on this device may only be carried out by an authorized electrician.

FR DANGER

Tension électrique. Danger de mort ou risque de blessures graves.

Mettre hors tension avant d’intervenir sur l’appareil. Les travaux d'installation et d'entretien de cet appareil

doivent uniquement être réalisés par une personne qualifiée en électricité.

ES PELIGRO

Tensión peligrosa. Puede causar la muerte o lesiones graves.

Desconectar la alimentación eléctrica antes de trabajar en el equipo. Las tareas de instalación y mantenimiento

de este equipo solo puede llevarlas a cabo un un electricista autorizado.

IT PERICOLO

Tensione pericolosa. Può provocare morte o lesioni gravi.

Scollegare l’alimentazione prima di eseguire interventi sull'apparecchiatura. L'installazione e la manutenzione di

questo apparecchio devono essere effettuati solo da specialisti dell'elettronica autorizzati.

PT PERIGO

Tensão perigosa.Perigo de morte ou ferimentos graves.

Desligue a alimentação elétrica e proteja contra o religamento, antes de iniciar o trabalho no equipamento. Os

trabalhos de instalação e manutenção neste equipamento somente podem ser realizados for eletricistas autor

izados.

TR TEHLİKE

Tehlikeli gerilim. Ölüm tehlikesi veya ağır yaralanma tehlikesi.

Çalışmalara başlamadan önce, sistemin ve cihazın gerilim beslemesini kapatınız. Bu cihazın montajı ve bakımı

yalnız yetkili bir elektrik teknisyeni tarafından yapılmalıdır.

РУ ОПАСНО

Опасное напряжение. Опасность для жизни или возможность тяжелых травм.

Перед началом работ отключить подачу питания к установке и к устройству. Работы по монтажу и техни

ческому обслуживанию данного устройства должны производиться уполномоченным специалистом по

электротехнике.

РL ZAGROŻENIE

Niebezpieczne napięcie. Niebezpieczeństwo poważnych obrażeń lub utraty życia.

Przed rozpoczęciem prac wyłączyć zasilanie instalacji i urządzenia energią elektryczną. Prace instalacyjne i kon

serwacyjne na tym urządzeniu może przeprowadzać wyłącznie posiadający odpowiednie kwalifikacje elektryk.

中文危险

危险电压。可能导致生命危险或重伤危险。

操作设备时必须确保切断电源。该设备的安装和维护工作仅能由具备专业资格的电工完成。

A5E03459063004-02 Last Update: 08 April 2015

3ZW1012-0VM01-0AA0

Technical Support: Internet: http://www.siemens.com/lowvoltage/technical-support

Betriebsanleitung

Operating Instructions

Instructions de service

Instructivo

Istruzioni operative

Instruções de Serviço

İşletme kılavuzu

Руководство по эксплуатации

Instrukcja obsługi

使用说明

Steckeinheit, Umrüstbausatz für MCCB

Plug-in unit, Conversion kit for MCCB

Unité enfichable, kit de transformation pour disjoncteur boîtier moulé

Unidad enchufable, kit de conversión para interr. caja moldeada

Unità ad innesto, kit di adattamento per MCCB

Unidade de encaixe, conjunto de conversão para MCCB

Geçme ünite, MCCB için dönüştürme seti

Сменный блок, комплект для переоборудования MCCB

Człon wtykowy, zestaw adaptacyjny do MCCB

插入式结构单元，用于 MCCB 的改装套件

3VM9.1. - 0KP10

IEC 60947

Need help?

Do you have a question about the Siemens 3VM9 1 0KP10 Series and is the answer not in the manual?

This document provides instructions for the Siemens 3VM9.1.-0KP10 plug-in unit and conversion kit for MCCBs (Molded Case Circuit Breakers), specifically for the 3VM1 100/160 and 3VM1 250 series. It covers installation, operation, and maintenance, emphasizing safety precautions and the tools required for proper assembly.

Function Description

The Siemens 3VM9.1.-0KP10 is a plug-in unit and conversion kit designed to adapt Siemens 3VM1 series MCCBs for specific applications. This kit allows for the modular integration of the MCCB into a larger electrical system, facilitating easier installation, maintenance, and replacement without disturbing the main wiring. The conversion kit essentially transforms a standard MCCB into a plug-in type, enhancing flexibility and reducing downtime during service. It supports both 3-pole (3P) and 4-pole (4P) configurations for the 3VM1 100/160 and 3VM1 250 MCCB series.

The kit includes various components necessary for this conversion, such as mounting brackets, screws, and connection terminals. The assembly process involves securing the MCCB within the plug-in frame, connecting the necessary wiring, and ensuring proper mechanical and electrical integration. The design aims to provide a secure and reliable connection, maintaining the protective functions of the MCCB while offering the benefits of a plug-in system.

Important Technical Specifications

The manual details specific components and torque values essential for the correct installation of the plug-in unit.

Supported MCCB Series:

3VM1 100/160
3VM1 250

Configurations:

3-pole (3P)
4-pole (4P)

Kit Part Numbers:

For 3VM1 100/160 (3P): 3VM9113-0KP10
For 3VM1 100/160 (4P): 3VM9114-0KP10
For 3VM1 250 (3P): 3VM9213-0KP10
For 3VM1 250 (4P): 3VM9214-0KP10

Required Tools:

Screwdrivers: PZ1, PZ2
Torque wrench: Calibrated to ISO 6789
Specific torque values for various screws:
- 0.14 - 0.28 Nm (for smaller screws, likely terminal connections)
- 5 mm and 6 mm hex keys (for larger screws)
- M6 x 12 mm screws: 10 - 12 Nm (for 3VM1 100/160)
- M8 x 20 mm screws: 20 - 22 Nm (for 3VM1 250)
- BZ 2.5 x 10 mm screws: (quantity specified as 4x for 3P, 6x for 4P)
- BZ 3.0 x 16 mm screws: 0.6 - 0.7 Nm (for 3VM1 250)
- Terminal screws (for wiring):
  - 1 x (0.5 ... 1.5) mm² wire
  - 1 x (0.5 ... 1.0) mm² wire: 0.4 - 0.5 Nm
  - 1 x (1.5 ... 2.5) mm² wire
  - Terminal screws for 3VM9987-0KP80 (current transformer connection):
4P PZ2: 1.0 - 1.4 Nm
3P PZ2: 1.0 - 1.4 Nm
PZ1: 0.45 - 0.55 Nm

Wiring Specifications (for 3VM9987-0KP80):

Wire cross-sections: 0.5 mm² to 2.5 mm²
Stripping length: 10 mm

Usage Features

The plug-in unit enhances the usability of MCCBs by providing a modular design.

Ease of Installation: The kit simplifies the process of integrating MCCBs into electrical panels. The step-by-step instructions, complete with visual aids, guide the user through the assembly, ensuring correct and secure mounting.
Modular Design: The plug-in nature allows for quick and easy replacement or maintenance of the MCCB without requiring extensive rewiring of the main circuit. This significantly reduces downtime in critical applications.
Clear Indication: The design incorporates clear visual indicators for the MCCB's status (ON, OFF, TRIP), which are accessible even after the plug-in unit is installed. The "click" sound during certain assembly steps (e.g., step 12) provides tactile feedback for correct engagement.
External Assembly: The manual details "Montage extern" (external assembly), indicating that the conversion kit is designed to be assembled outside the main panel before being integrated, which can streamline the overall installation process.
Compatibility: The kit is specifically designed for Siemens 3VM1 100/160 and 3VM1 250 series MCCBs, ensuring perfect fit and functional compatibility.

Maintenance Features

The plug-in unit is designed to facilitate maintenance and ensure long-term reliability.

Simplified Replacement: In case of an MCCB failure or upgrade, the plug-in unit allows for quick removal and replacement of the MCCB without disturbing the permanent wiring of the panel. This minimizes service time and potential errors associated with re-wiring.
Safety during Service: The primary safety instruction, "Turn off and lock out all power supplying this device before working on this device," is paramount. The plug-in design inherently supports safer maintenance procedures by allowing the MCCB to be isolated more easily.
Professional Maintenance: All installation and maintenance work must be carried out by an authorized electrician ("autorisierten Elektrofachkraft"). This ensures that all procedures are performed correctly and safely, adhering to electrical standards.
Torque Control: The specified torque values for all fasteners are critical for maintaining proper electrical connections and mechanical integrity. Regular checks of these torque values during scheduled maintenance can prevent loose connections, which could lead to overheating or intermittent operation.
Visual Inspection: The design allows for visual inspection of key components and connections, aiding in routine maintenance checks. The ability to easily remove the MCCB from its plug-in base facilitates thorough inspection of both the MCCB and the base connections.
Documentation: The manual itself serves as a crucial maintenance feature, providing detailed instructions and technical specifications that are essential for troubleshooting and repair. It is recommended to store the manual for future use ("Zum späteren Gebrauch aufbewahren").

Safety Warnings (translated from German):

DANGER: Hazardous voltage. Risk of death or serious injury.

Before starting any work, de-energize the system and the device.
Installation and maintenance work on this device may only be carried out by an authorized electrician.

This comprehensive approach to design and documentation ensures that the Siemens 3VM9.1.-0KP10 plug-in unit and conversion kit not only enhances the functionality of MCCBs but also supports safe, efficient, and reliable operation and maintenance throughout its lifecycle.