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Siemens DigiTRON Series

Siemens DigiTRON Series
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Unrestricted CONTROLLED COPY
DigiTRON Single Connectors
Installation, Operations and
Maintenance Manual
Protection, Storage, Shipment, Unpacking, Deployment
& Maintenance
Instructions
Document No: IOM-002

Table of Contents

Questions and Answers:

Siemens DigiTRON Series Specifications

General IconGeneral
BrandSiemens
ModelDigiTRON Series
CategoryCables and connectors
LanguageEnglish

Summary

Products Covered by This Manual

Basic Information & Quick Reference

2.1 Product overview

Overview of DigiTRON connectors for subsea applications and low voltage links.

2.2 Product specification and certification

Details technical specifications and product certifications for DigiTRON connectors.

2.3 Contact details and feedback

Provides contact information for support, safety, and feedback channels.

2.4 Product advice label

Describes the safety advice label attached to Siemens Energy subsea products.

2.5 Product marking

Explains the marking on DigiTRON products, including part numbers and ratings.

2.6 CE labelmarking

Details the CE label requirements and applicable directives for product compliance.

2.7 Product examples

Shows examples of DigiTRON connectors, including flange mounted types.

Product Safety

3.1 Action-related warnings

Classifies action-related warnings based on danger severity using symbols and signal words.

3.2 Intended use

Defines the intended application of DigiTRON connectors as low voltage electrical systems for subsea use.

3.3 General safety information

Provides essential safety guidelines for installation, operation, and maintenance.

3.3.3 Danger caused by improper operation and foreseeable misuse

Details dangers arising from incorrect operation and misuse of the product.

3.3.4 Risk of death due to electrocution

Highlights risks of death from electric shock due to exposed live pins and unscreened cables.

3.3.5 Risk of injury and material damage due to testing, maintenance and repairs carried out incorrectly or not at all

Warns about injuries and damage from incorrect testing, maintenance, or repairs.

3.3.6 Risk of injury and material damage due to manual handling

Addresses risks associated with manual handling, lifting, and carrying of products.

3.4 Related documents

Lists relevant documents and legislation for safe installation and operation.

3.5 Control of substances hazardous to health (COSHH)

Addresses health and safety assessments for hazardous substances used in DigiTRON products.

Abbreviations

Specifications

5.1 Connector Specification

Presents detailed technical specifications for DigiTRON connectors across different types.

Preparing Product for Use or Storage

6.1 Product protection and packaging

Details how to protect and package DigiTRON connectors for transport and storage.

6.2 Unpacking

Provides instructions on how to unpack connectors, emphasizing care to avoid damage.

6.3 Storage, protection and end of life

Covers storage conditions, protection methods, and end-of-life considerations for connectors.

6.3.1 Short term storage

Advises on proper storage conditions for short-term periods.

6.3.2 Long term connector storage

Provides guidelines for storing connectors for extended periods.

6.3.3 Long term storage of elastomers

Refers to specific document for storage of elastomeric components.

6.3.4 Repackaging to prevent damage in transport

Instructions for repackaging products for return or transport to prevent damage.

6.3.5 Disposal and recycling

Guidelines for the safe disposal and recycling of waste and end-of-life products.

Installation and Assembly

7.1 Cathodic protection

Explains cathodic protection requirements for different types of DigiTRON connectors.

7.2 Installation equipment

Lists the required tooling for installation of DigiTRON connectors.

7.2.1 Stab-plate connectors

Details installation considerations for stab-plate connectors.

Solid Fixed flanges

Describes the non-removable Solid Fixed flange and its mounting instructions.

Solid Floating flanges

Describes the non-removable Solid Floating flange and its mounting instructions.

Split Fixed flanges

Describes the removable Split Fixed flange and its mounting instructions.

Split Floating Flanges

Describes the removable Split Floating flange and its mounting instructions.

7.2.2 ROV connectors

Instructions for installing bulkhead mounted ROV connectors.

Installation of bulkhead mounted ROV connectors

Step-by-step guide for installing ROV bulkhead connectors.

Installation of compliant flange mounted connector

Instructions for installing compliant flange-mounted ROV connectors.

7.2.3 Diver operated connectors

Instructions for installation of flange-mounted diver-operated connectors.

Installation of flange-mounted diver-operated connectors

Details the mounting process for flange-mounted diver-operated connectors.

Installation of sealed bulkhead diver connectors

Instructions for installing sealed bulkhead diver connectors.

7.2.4 Dummy and Parking Connectors

Information on the installation of dummy and parking connectors.

7.2.5 Testing of connectors

Guidelines and precautions for testing DigiTRON connectors.

7.2.6 Installation of cable tails (applies to all products)

Instructions for installing cable tails onto DigiTRON connectors.

User Information During Normal Operation and Fault Conditions

8.1 Visibleaudible signals

States that there are no visible or audible signals during product use.

8.2 Normal and faultydangerous operation

Describes normal operation and lists indications of product faults.

8.3 Troubleshooting

Provides contact information for troubleshooting product issues.

Product Operation and Maintenance

9.1 Safety precautions

Advises users to read section 3 on product safety before use.

9.2 Product maintenance and servicing

States that DigiTRON products require zero maintenance and are not user serviceable.

9.3 Subsea protection of receptacle contact pins

Details measures to protect receptacle contact pins from corrosion and damage in subsea environments.

9.4 Product protection; caps and dummy connectors

Describes various caps and dummy connectors for product protection during use.

9.4.1 Topside caps

Explains the use of transport and protective caps for topside applications.

9.4.2 Subsea caps

Details the types and uses of subsea protective caps and dummy connectors.

9.5 Live Mate De-mate

Provides advice and warnings regarding mating and de-mating connectors while energized.

9.6 Removal of marine growth and calcareous deposits

Provides instructions for removing marine growth and calcareous deposits using Citric Acid.

9.7 Testing of product

Refers to section 7.2.5 for product testing information.

9.8 Checks before mating the product

Outlines checks to perform before mating connectors, including debris and damage inspection.

9.9 ROV connectors mating and de-mating

Details the process for mating and de-mating ROV connectors.

9.9.1 ROV connector alignment and mating

Explains how to align and mate ROV connectors using alignment marks.

9.9.2 ROV connector maximum misalignment values and mating forces

Refers to section 5.1 for maximum misalignment values and mating forces for ROV connectors.

9.9.3 ROV connector post-mating checks

Describes checks to perform after mating ROV connectors.

9.9.4 ROV connector de-mating

Details the procedure for de-mating ROV connectors, including tool usage.

9.10 Stab-plate connectors mating and de-mating

Covers mating and de-mating procedures for stab-plate connectors.

9.10.1 Stab-plate connector mating and de-mating

Explains how stab-plate connectors are mated and de-mated without a latching mechanism.

9.10.2 Partial disconnection and interrupted connection

Discusses risks and procedures for partial disconnection and interrupted connections.

9.11 Diver operated connectors mating and de-mating

Details mating and de-mating procedures for diver operated connectors.

9.11.1 Diver operated connector mating and de-mating

Describes the mating and de-mating process for diver operated connectors using a clamp ring.

9.11.2 Diver operated connector maximum misalignment values

Explains self-alignment design for diver operated connectors.

9.11.3 Diver operated connector post mating checks

Describes how to check for full engagement of diver operated connectors.

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