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FLENDER B3 E Series
Siemens FLENDER B3 E Series User Manual
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2
Table of Contents
General Notes
2
Table of Contents
5
Technical Data
9
General Technical Data
9
Marking of the Gear Unit Designed in Accordance with Directive 94/9/EC
10
Ambient Atmosphere and Ambient Temperature
10
Configurations and Weights
11
Types
11
Weights
12
Measuringsurface Soundpressure Level
12
Measuringsurface Soundpressure Level for Bevelhelical Gear Units with Fan
13
Measuringsurface Soundpressure Level for Bevelhelical Gear Units Without Fan
14
Introduction
15
Copyright
15
General Notes
15
Safety Instructions
16
Obligations of the User
16
Environmental Protection
17
Special Dangers and Personal Protective Equipment
17
Transport
18
Scope of Supply
18
Transport and Storage
18
Storing the Gear Unit
20
Standard Coating and Preservation
21
Interior Preservation with Preservative Agent
22
Exterior Preservation
22
Technical Description
23
General Description
23
Types and Rotation Directions
23
Output Types
24
Housing
24
Pressure Lubrication through Addon Oilsupply System
27
Toothed Components
27
Splash Lubrication
27
Lubrication
27
Shaft Bearings
28
Shaft Seals
28
Radial Shaftsealing Rings
28
Taconite Seals
29
Backstop
30
Torquelimiting Backstop (Special Design)
31
Cooling
32
Fan
33
Cooling Coil
34
Addon Oilsupply System with Air Oilcooler
35
Addon Oilsupply Unit with Water Oilcooler
36
Pump
37
Water Oilcooler
37
Filter
37
Separate/External Oilsupply System
37
Heating
37
Indication of Oil Level
38
Oiltemperature Monitoring
38
Oillevel Monitoring System
39
Bearingmonitoring System
40
Bearing Monitoring by Pt 100 Resistance Thermometer
40
Bearing Monitoring by Shockpulse Transducer
40
Speed Transmitter
41
Auxiliary Drive
42
Auxiliary Drive, Designed as a Maintenance Drive
42
Auxiliary Drive, Designed as a Load Drive
44
Gear Unit with Auxiliary Drive and Torquelimiting Backstop
45
Overrunning Clutch
45
Fitting
46
General Information on Fitting
46
Unpacking
47
Installation of Gear Unit on Housing Base
47
Foundation
47
Description of Installation Work
47
Alignment
48
Fitting on a Foundation Frame
49
Fitting on a Concrete Foundation by Means of Stone Bolts or Foundation Blocks
50
Fitting on a Concrete Foundation by Means of Anchor Bolts
51
Shaftmounted Gear Unit with Hollow Shaft and Parallel Keyway
53
Preparatory Work
53
Fitting
53
Fitting
54
Axial Fastening
54
Demounting
54
Shaftmounted Gear Unit with Hollow Shaft and Internal Spline to DIN 5480
57
Preparatory Work
57
Fitting
57
Demounting
58
Axial Fastening
58
Fitting with Integrated du Bush
58
Shaftmounted Gear Unit with Hollow Shaft and Shrink Disk
60
Fitting
60
Fitting with Integrated du Bush
61
Axial Fastening
61
Demounting the Shaftmounted Gear Unit
61
Shrink Disk
62
Fitting the Shrink Disk
62
Cleaning and Greasing the Shrink Disk
64
Demounting the Shrink Disk
64
Remounting the Shrink Disk
65
Inspection of the Shrink Disk
65
Couplings, Clutches
66
Shaftmounted Gear Unit with Flanged Coupling
67
Shaftmounted Gear Unit with Flanged Shaft
68
Fitting the Torque Arm for the Gearunit Housing
68
Attaching the Torque Arm
68
Gear Units with Air Oilcooler
69
Gear Unit with Addon Components
69
Gear Units with Cooling Coil
69
Fitting Supports for Gearunit Swing Base
69
Attaching the Support
69
Gear Units with Addon Water Oilcooler
70
Gear Unit with Heating Element
70
Gear Unit with Oiltemperature Monitoring System
70
Gear Unit with Oillevel Monitoring
70
Bearingmonitoring System
70
Gear Unit with Speed Transmitter
70
Gear Unit with Separate Oilsupply System
70
Final Work
70
Tightening Torques and Initialtensioning Forces
71
Screwconnection Classes, Tightening Torques and Initialtensioning Forces
71
Screwconnection Classes
71
Startup
73
Procedure before Startup
73
Removal of Preservative Agent
73
Filling with Lubricant
76
Gear Unit with Backstop
77
Gear Unit with Auxiliary Drive
77
Checking Procedure
78
Startup
78
Heating
78
Oillevel Monitoring System
78
Gear Unit with Cooling Coil or External Oilsupply System
79
Temperature Measurement
79
Bearing Monitoring (Vibration Measurement)
79
Removal from Service
79
Interior Preservation During Longer Disuse
79
Interior Preservation with Gear Oil
79
Exteriorpreservation Procedure
80
Exterior Preservation
80
Interiorpreservation Procedure
80
Interior Preservation with Preservative Agent
80
Operation
81
Oil Level
81
Irregularities
81
Faults, Causes and Remedy
82
General Information on Faults and Malfunctions
82
Possible Faults
82
Maintenance and Repair
86
General Notes on Maintenance
86
Examine Water Content of Oil, Conduct Oil Analyses
87
Description of Maintenance and Repair Works
87
General Oilservice Lives
87
Change Oil
88
Clean the Oil Filter
89
Clean the Air Filter
89
Clean the Fan and Gear Unit
89
Refill Taconite Seals with Grease
89
Check Cooling Coil
90
Check Air Oilcooler
90
Check Water Oilcooler
90
Checking Friction Linings of Torquelimiting Backstop
91
Top up Oil
91
Check Hose Lines
91
Check Tightness of Screw Connections
92
Final Work
92
General Inspection of the Gear Unit
92
Lubricants
92
Spare Parts, Customerservice Addresses
93
Stocking Spare Parts
93
Spare Parts and Customerservice Addresses
93
Declarations
94
Declaration of Incorporation
94
Declaration of Conformity
95
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Siemens FLENDER B3 E Series Specifications
General
Brand
Siemens
Model
FLENDER B3 E Series
Category
Industrial Equipment
Language
English
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