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General| Brand | Siemens |
|---|---|
| Model | Flender KMPS Series |
| Category | Industrial Equipment |
| Language | English |
Specifies the operator's responsibilities for safe handling and operation.
Details hazards like burns, cold, scalding, eye injury, and required PPE.
Lists the five essential safety rules for working on electrical components.
Covers safety precautions and methods for transporting the gear unit, including load handling.
Guidelines for proper storage conditions to prevent damage and corrosion.
Overview of the vertical mill gear unit and its application in driving vertical mills.
Explains the lubrication and cooling system provided by a separate oil-supply system.
Details hydrodynamic lubrication for thrust bearings under various conditions.
General guidelines for fitting work, emphasizing care by qualified personnel.
Outlines necessary checks and actions before installing the gear unit.
Instructions for installing the gear unit into the vertical mill according to manufacturer specs.
Guidance on fitting couplings, emphasizing shaft end cleanliness and alignment.
Instructions for aligning the motor's central axis with the gear unit's input shaft.
Overview of screw connection classes and associated tightening procedures.
Provides tables for initial stressing forces and tightening torques for various bolt sizes.
General instructions and precautions to be taken before initial start-up.
Instructions for flushing the unit to remove residues before initial operation.
A checklist of essential inspections and checks to perform before starting the gear unit.
General procedures for starting the gear unit, including initial operation phases.
Details the critical pre-lubrication phase for bearings and teeth before initial start.
Instructions for the actual initial start-up of the gear unit and observations during operation.
Guidelines for achieving satisfactory operation and monitoring key parameters.
Instructions for checking and maintaining the correct oil level in the gear unit.
Procedures for identifying and responding to operational irregularities and alarms.
General advice on handling failures and when to contact customer service.
A table listing common faults, their possible causes, and recommended remedies.
Overview of maintenance concepts, including inspection, lubrication, and repair.
Information on testing oil for water content and performing oil analyses.
Detailed instructions for changing the gear unit oil, including safety and cleaning steps.
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