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Siemens Flender KMPP Series User Manual

Siemens Flender KMPP Series
84 pages
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FLENDER gear units
Vertical mill gear unit
KMP, KMPS, KMPP
Assembly and operating instructions
BA 9142 en 02/2015

Table of Contents

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Siemens Flender KMPP Series Specifications

General IconGeneral
SeriesKMPP
EfficiencyUp to 98%
ManufacturerSiemens/Flender
CategoryIndustrial
Cooling MethodNatural cooling, forced cooling
LubricationOil lubrication

Summary

Technical Data

General Technical Data

Details information found on the gear unit's rating plate for correct use.

Safety Instructions

Obligations of the User

Outlines user responsibilities regarding safety, personnel qualification, and adherence to instructions.

Special Dangers and Personal Protective Equipment

Details risks like burns, low temperatures, scalding, eye injury, and explosion hazards.

The Five Safety Rules

Lists five safety rules to be observed when working on electrical components.

Transport and Storage

Transport

Provides safety warnings and guidelines for lifting, attaching, and transporting the gear unit.

Storing the Gear Unit

Details requirements for storing the gear unit to prevent damage and maintain preservation.

Technical Description

Hydrodynamic Lubrication of Thrust Bearings

Details lubrication systems for axial tilting pad thrust bearings, including different types.

Fitting

Start-up

Procedure Before Start-up

Details necessary steps before initial start-up, including preservative removal and oil filling.

Flushing and Filling Operating Oil

Guides on flushing procedures, oil quantity, and filling the gear unit with operating oil.

Start-up Procedure

Describes the pre-lubrication phase and the initial start-up process with monitoring points.

Operation

General Operation Monitoring

Specifies parameters to monitor during operation, including oil temperature and noise.

Identifying and Handling Irregularities

Guides on recognizing and responding to operational irregularities and alarm triggers.

Faults, Causes and Remedy

Faults, Causes, and Remedy Table

Lists common faults, their possible causes, and suggested remedies for troubleshooting.

Maintenance and Repair

Examine Oil and Conduct Analyses

Explains how to test oil for water content and conduct oil analyses for condition monitoring.

Oil Change Procedure

Details the steps for changing the gear unit oil, including safety and cleaning precautions.

Repair Work

Provides safety warnings and considerations for carrying out repair work on the gear unit.

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