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FLENDER K SH Series
Siemens FLENDER K SH Series User Manual
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FLENDER gear units
Crane gear unit
K.SH, K.SM, K.VH, K.HH, K.KH,
K.DH, K.HM, K.KM, K.DM
Sizes 15 to 24
and sizes 115 to 124
Assembly and operating instructions
BA 5846 en 05/2015
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Technical Data
9
General Technical Data
9
Marking of the Gear Unit Designed in Accordance with Directive 94/9/EC
10
Versions
11
Gearunit Types
11
Ambient Temperature
12
Measuringsurface Soundpressure Level
12
Weights
12
Bearing Life
12
List of Equipment
12
2 General Notes
13
Introduction
13
Copyright
13
3 Safety Instructions
14
Obligations of the User
14
Special Dangers and Personal Protective Equipment
16
The Five Safety Rules
17
Environmental Protection
17
4 Transport and Storage
18
Scope of Delivery and Incominggoods Inspection
18
Transport
18
Storing the Gear Unit
21
Standard Coating and Preservation
22
Interior Preservation with Preservative Agent
23
Interior Preservation with "Castrol Alpha SP 220 S
23
Interior Preservation with "Castrol Tribol 1390
24
Represerving the Interior of the Gear Unit in Case of Longer Periods of Storage
24
Exterior Preservation
25
Represervation of the Metallic Bright Exterior Surfaces of the Gear Unit
25
5 Technical Description
26
General Description
26
Output Versions
26
Housing
27
Lubrication
29
Forcefeed Lubrication
29
Shaft Bearings
29
Shaft Seal
29
Radial Shaftsealing Rings
29
Taconite Seal
30
Backstop
31
Torquelimiting Backstop (Special Design)
32
Cooling
34
Fan
35
Cooling Coil
36
Separate or External Oilsupply System
37
Couplings, Clutches
37
Shrink Disk
37
Heating
38
Heating Element in "Ex"Version
39
Oil-Level Monitoring of the Heating Elements
39
Indication of Oil Level
39
Oiltemperature Monitoring System
40
Oillevel Monitoring System
41
Bearingmonitoring System
41
Bearing Monitoring by Pt 100 Resistance Thermometer
41
Bearing Monitoring by Shockpulse Transducer
42
Bearing Monitoring by Accelerometer
42
Gear Unit with Torquelimiting Backstop
43
Changeover
44
6 Fitting
45
General Information on Fitting
45
Unpacking
46
Fitting the Gear Unit
47
Fitting the Gearunit on a Housing Base
47
Foundation
47
Foundation for Torque Arm
47
Description of Fitting Work
48
Alignment
49
Fitting on a Foundation Frame
51
Shaftmounted Gear Unit with Solid Shaft
51
Fitting a Shaftmounted Gear Unit with Hollow Shaft and Parallel Keyway
52
Preparatory Work
52
Fitting
52
Pulling on
53
Axial Securing
53
Demounting
54
Shaftmounted Gear Unit with Hollow Shaft and Splines to Standard "DIN 5480
56
Preparatory Work
56
Fitting
56
Fitting with Integrated du Bush
57
Fitting with Loose du Bush
58
Axial Securing
58
Demounting
58
Shaftmounted Gear Unit with Hollow Shaft and Shrink Disk
61
Preparatory Work
61
Fitting
61
Fitting with Integrated du Bush
62
Fitting with Loose du Bush
63
Axial Securing
63
Shrink Disk
63
Demounting
63
Couplings, Clutches
66
Fitting the Torque Arm for the Gearunit Housing
68
Attaching the Torque Arm
68
Gear Unit with Cooling Coil
68
Gear Unit with Separate Oilsupply System
69
Electric Connections
69
Gear Unit with Heating
69
Gear Unit with Oiltemperature Monitoring System
69
Oillevel Monitoring System
69
Bearingmonitoring System
69
General Notes on Addon Components
69
Final Work
70
Screwconnection Classes, Tightening Torques and Initialtensioning Forces
71
Screw-Connection Classes
71
Tightening Torques and Initialtensioning Forces
71
7 Startup
73
Procedure before Startup
73
Removal of Preservative Agent from Exterior
73
Removal of Preservative Agent from Interior
73
Filling with Lubricant
75
Oil Quantities
76
Startup
77
Oil Level
78
Gear Unit with Cooling Coil or External Oilsupply System
78
Gear Unit with Oilsupply System - Prelubrication Phase
79
Initial Operation
79
Gear Unit with Backstop
79
Temperature Measurement
81
Oillevel Monitoring System
81
Bearing Monitoring (Vibration Measurement)
81
Heating
82
Checking Procedure
82
Shutting down
83
Interior Preservation for Longer Disuse
83
Interior Preservation with Gearunit Oil
83
Interior Preservation with Preservative Agent
84
Interior Preservation with "Castrol Alpha SP 220 S" Preservative Agent
86
Exterior Preservation
87
Exteriorpreservation Procedure
87
8 Operation
88
General
88
Oil Level
89
Irregularities
90
9 Faults, Causes and Remedy
91
General Information on Faults and Malfunctions
91
Possible Faults
91
Leakage and Leaktightness
95
10 Maintenance and Repair
96
General Notes on Maintenance
96
General Service Lives of Oils
98
Maintenance and Repair Work
98
Examine Water Content of Oil, Conduct Oil Analyses
98
Change Oil
99
Replace the Wetair Filter
100
Clean the Air Filter
101
Check Friction Linings of Torquelimiting Backstop
101
Clean the Fan and Gear Unit
103
Recharge Grease to Splines on Output Shaft / Spacer
103
Repack Grease in the Taconite Seals
103
Check Cooling Coil
104
Check Hose Lines
104
Top up Oil
105
Check Tightness of Fastening Bolts
105
Final Work
105
General Inspection of the Gear Unit
105
Lubricants
105
11 Spare Parts, Customer Service
106
Stocking Spare Parts
106
Addresses for Ordering Spare Parts and Customer Service
106
12 Declarations
107
Declaration of Incorporation
107
EC Declaration of Conformity
108
4
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Siemens FLENDER K SH Series Specifications
General
Brand
Siemens
Model
FLENDER K SH Series
Category
Industrial Equipment
Language
English
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