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General| Series | KMP |
|---|---|
| Manufacturer | Siemens/Flender |
| Torque range | Up to 2, 600, 000 Nm |
| Mounting Position | Horizontal or vertical |
| Gear Type | Planetary |
| Efficiency | High efficiency |
| Lubrication | Oil |
| Cooling | Natural cooling, forced air cooling, or water cooling |
| Housing Material | Cast iron |
| Standards | ISO, DIN, AGMA |
| Application | Pumps, fans, conveyor systems, agitators, dryers, mixers, extruders, bucket wheel excavators, and similar applications |
| Mounting | Foot, flange, shaft |
Explains the meaning and use of warning symbols and text for safety and damage prevention.
Defines the qualifications required for personnel handling the equipment and recognizing hazards.
Outlines the principles for using Siemens products correctly and safely, adhering to documentation.
Lists registered trademarks of Siemens AG and other designations used in the document.
States limitations of warranty and liability for document accuracy and potential variances.
Explains the meaning of various symbols used throughout the manual for safety and operation.
Details the essential technical specifications and rating plate information for the gear unit.
Explains the sound pressure level measurement during operation without load.
Refers to the list of important accessory components specified in the order.
Stresses the importance of keeping the manual with the gear unit and its purpose.
Outlines the copyright ownership and usage restrictions for the instructions.
Defines the operator's responsibilities for safe operation and adherence to instructions.
Lists specific hazards (burns, cold, scalding, eye injury) and required PPE.
Details the five essential safety rules for working on electrical components.
Provides guidelines for disposing of packaging materials, oils, and the gear unit.
Instructs on checking delivered items against the packing slip and reporting discrepancies.
Details safe methods for lifting, lowering, and shifting the gear unit, emphasizing load safety.
Specifies storage conditions, placement, and protection against damage and corrosion.
Describes the gear unit's coating properties and corrosion prevention measures.
Covers the durability and re-application of exterior preservation agents.
Details methods for preserving the internal components of the gear unit.
Describes procedures for renewing interior preservation if storage exceeds limits.
Describes the purpose and types of vertical mill gear units (KMP, KMPS, KMPP).
Details the components and seals present on the gear unit upon delivery.
Explains the lubrication and cooling systems, including different system types.
Covers the requirements for the flexible coupling used for the gear unit drive.
Explains the use and function of heating elements for low-temperature operation.
Describes how to visually check the oil level using the indicator.
Covers general precautions and requirements for assembly work on the mill.
Specifies requirements for space, oil drainage, and air supply around the gear unit.
Outlines essential checks and preparations before installing the gear unit.
Guides the installation of the gear unit into the vertical mill according to manufacturer instructions.
Provides instructions for checking, cleaning, and installing pipework connected to the gear unit.
Covers the installation of flexible couplings, emphasizing alignment.
Guides the alignment and installation of the motor with the gear unit.
Defines screw connection classes and provides tables for tightening torques.
Outlines essential steps and checks to perform before the initial start-up.
Explains how to remove exterior preservation agents before assembly.
Describes measures for removing interior preservation based on the type applied.
Provides instructions for safely draining preservative oils from the gear unit.
Details the process of flushing the unit to remove residues before operation.
Guides the process of filling the gear unit with the correct operating oil.
Explains how to check and fill the oil to the correct level.
Lists comprehensive checks required for the entire drive system before start-up.
Covers the initial start-up phase and critical observations.
Lists visual checks to be performed and recorded during the start-up process.
Provides instructions for safely taking the gear unit out of service.
Describes renewal of interior preservation for units taken out of service for > 7 days.
Emphasizes observing operating values and monitoring key parameters for satisfactory operation.
Describes how to check and maintain the correct oil level in the gear unit.
Instructs on actions to take when operational irregularities or alarms occur.
Provides general advice on handling failures and contacting customer service.
Presents a detailed table of faults, their causes, and suggested remedies.
Defines maintenance scope and emphasizes qualified personnel and adherence to schedules.
Details the process for cleaning or replacing the air filter.
Describes flushing procedures for the system, differentiating between start-up and repair.
Guides the process of filling the gear unit with oil after flushing.
Lists measures and periods for regular inspection of the gear unit and system.
Summarizes scheduled maintenance tasks and their recommended periods.
Describes how to perform and interpret vibration measurements on the gear unit.
Recommends specific lubricants and notes on their selection and approval.
Advises on stocking essential parts for readiness and the warranty for original parts.
Provides contact details for ordering parts and requesting service specialists.
Formal declaration of incorporation as a partly completed machinery according to EU directives.
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