Siemens FLENDER B3 E Series

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General Notes2
Table of Contents5
Technical Data9
General Technical Data9
Marking of the Gear Unit Designed in Accordance with Directive 94/9/EC10
Ambient Atmosphere and Ambient Temperature10
Configurations and Weights11
Types11
Weights12
Measuringsurface Soundpressure Level12
Measuringsurface Soundpressure Level for Bevelhelical Gear Units with Fan13
Measuringsurface Soundpressure Level for Bevelhelical Gear Units Without Fan14
Introduction15
Copyright15
General Notes15
Safety Instructions16
Obligations of the User16
Environmental Protection17
Special Dangers and Personal Protective Equipment17
Transport18
Scope of Supply18
Transport and Storage18
Storing the Gear Unit20
Standard Coating and Preservation21
Interior Preservation with Preservative Agent22
Exterior Preservation22
Technical Description23
General Description23
Types and Rotation Directions23
Output Types24
Housing24
Pressure Lubrication through Addon Oilsupply System27
Toothed Components27
Splash Lubrication27
Lubrication27
Shaft Bearings28
Shaft Seals28
Radial Shaftsealing Rings28
Taconite Seals29
Backstop30
Torquelimiting Backstop (Special Design)31
Cooling32
Fan33
Cooling Coil34
Addon Oilsupply System with Air Oilcooler35
Addon Oilsupply Unit with Water Oilcooler36
Pump37
Water Oilcooler37
Filter37
Separate/External Oilsupply System37
Heating37
Indication of Oil Level38
Oiltemperature Monitoring38
Oillevel Monitoring System39
Bearingmonitoring System40
Bearing Monitoring by Pt 100 Resistance Thermometer40
Bearing Monitoring by Shockpulse Transducer40
Speed Transmitter41
Auxiliary Drive42
Auxiliary Drive, Designed as a Maintenance Drive42
Auxiliary Drive, Designed as a Load Drive44
Gear Unit with Auxiliary Drive and Torquelimiting Backstop45
Overrunning Clutch45
Fitting46
General Information on Fitting46
Unpacking47
Installation of Gear Unit on Housing Base47
Foundation47
Description of Installation Work47
Alignment48
Fitting on a Foundation Frame49
Fitting on a Concrete Foundation by Means of Stone Bolts or Foundation Blocks50
Fitting on a Concrete Foundation by Means of Anchor Bolts51
Shaftmounted Gear Unit with Hollow Shaft and Parallel Keyway53
Preparatory Work53
Fitting53
Fitting54
Axial Fastening54
Demounting54
Shaftmounted Gear Unit with Hollow Shaft and Internal Spline to DIN 548057
Preparatory Work57
Fitting57
Demounting58
Axial Fastening58
Fitting with Integrated du Bush58
Shaftmounted Gear Unit with Hollow Shaft and Shrink Disk60
Fitting60
Fitting with Integrated du Bush61
Axial Fastening61
Demounting the Shaftmounted Gear Unit61
Shrink Disk62
Fitting the Shrink Disk62
Cleaning and Greasing the Shrink Disk64
Demounting the Shrink Disk64
Remounting the Shrink Disk65
Inspection of the Shrink Disk65
Couplings, Clutches66
Shaftmounted Gear Unit with Flanged Coupling67
Shaftmounted Gear Unit with Flanged Shaft68
Fitting the Torque Arm for the Gearunit Housing68
Attaching the Torque Arm68
Gear Units with Air Oilcooler69
Gear Unit with Addon Components69
Gear Units with Cooling Coil69
Fitting Supports for Gearunit Swing Base69
Attaching the Support69
Gear Units with Addon Water Oilcooler70
Gear Unit with Heating Element70
Gear Unit with Oiltemperature Monitoring System70
Gear Unit with Oillevel Monitoring70
Bearingmonitoring System70
Gear Unit with Speed Transmitter70
Gear Unit with Separate Oilsupply System70
Final Work70
Tightening Torques and Initialtensioning Forces71
Screwconnection Classes, Tightening Torques and Initialtensioning Forces71
Screwconnection Classes71
Startup73
Procedure before Startup73
Removal of Preservative Agent73
Filling with Lubricant76
Gear Unit with Backstop77
Gear Unit with Auxiliary Drive77
Checking Procedure78
Startup78
Heating78
Oillevel Monitoring System78
Gear Unit with Cooling Coil or External Oilsupply System79
Temperature Measurement79
Bearing Monitoring (Vibration Measurement)79
Removal from Service79
Interior Preservation During Longer Disuse79
Interior Preservation with Gear Oil79
Exteriorpreservation Procedure80
Exterior Preservation80
Interiorpreservation Procedure80
Interior Preservation with Preservative Agent80
Operation81
Oil Level81
Irregularities81
Faults, Causes and Remedy82
General Information on Faults and Malfunctions82
Possible Faults82
Maintenance and Repair86
General Notes on Maintenance86
Examine Water Content of Oil, Conduct Oil Analyses87
Description of Maintenance and Repair Works87
General Oilservice Lives87
Change Oil88
Clean the Oil Filter89
Clean the Air Filter89
Clean the Fan and Gear Unit89
Refill Taconite Seals with Grease89
Check Cooling Coil90
- Check Air Oilcooler90
Check Water Oilcooler90
Checking Friction Linings of Torquelimiting Backstop91
Top up Oil91
Check Hose Lines91
Check Tightness of Screw Connections92
Final Work92
General Inspection of the Gear Unit92
Lubricants92
Spare Parts, Customerservice Addresses93
Stocking Spare Parts93
Spare Parts and Customerservice Addresses93
Declarations94
Declaration of Incorporation94
Declaration of Conformity95

Siemens FLENDER B3 E Series - Page 96

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