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SITRANS L 7ML5400
Siemens SITRANS L 7ML5400 - User Manual
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SITRANS L
Ultrasonic level controllers
SITRANS LUT400
Operating Instr
uctions
7ML5400 (SITRANS LUT400)
04/2021
A5E33329501
-
AG
Introducti
on
1
Safety Notes
2
Description
3
Installing and Mount
ing
4
Connecting
5
Commissioning
6
General Operation
7
Remote Operation
8
Parameter reference (L
UI)
9
Service and Main
tenance
10
Diagnosing and
Troubleshooting
11
Technical data
12
Dimension dr
awings
13
Technical reference
A
Product document
ation and
support
B
List of abbreviations
C
LCD menu structu
re
D
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Introduction
13
The Manual
13
Manual Symbols
13
Application Examples
14
Change History
14
Sensor Node
14
Lui
14
Security Information
15
2 Safety Notes
16
Safety Marking Symbols
16
FCC Conformity
17
CE Electromagnetic Compatibility (EMC) Conformity
17
3 Description
19
Features
19
Models
20
Applications
20
Approvals and Certificates
20
4 Installing and Mounting
21
Mounting Locations
21
Mounting Instructions
22
Wall or Panel Mount
22
Remote Mounted Lid
24
Mounting the Remote Lid
25
Pipe Mount
26
Mounting the Enclosure
27
DIN-Rail Mount
28
Mounting the Enclosure
29
Removing the Enclosure
29
Preparation for Cable Entry
29
Cable Routed through Conduit
29
Cable Exposed and Entering through the Cable Glands
30
SITRANS LUT400 Wiring Compartment
31
The Battery
31
5 Connecting
32
Connecting SITRANS LUT400
34
Wiring Compartment
35
Power
35
Cables
38
Transducers
38
Temperature Sensor
39
Relays
40
Communications
41
Connecting Via USB
41
Connecting HART
43
Level System Synchronization
44
Discrete Inputs
45
Remote Mounted Lid with Extension Cable
46
Extension Cable
48
Connecting in Hazardous Area Installations
49
6 Commissioning
50
Local Commissioning
50
Activating SITRANS LUT400
51
The LCD Display
52
Measurement Mode Display: Normal Operation
52
PROGRAM Mode Display
53
Key Functions in Measurement Mode
54
Programming SITRANS LUT400
54
Quick Start Wizards
58
Quick Start Wizards Via LUI
59
Quick Start
59
QS Volume
63
QS Flow
68
Pump Control
75
Accuracy
78
Requesting an Echo Profile
78
Device Address
79
Testing the Configuration
79
Application Examples
79
Level Application Example
79
Flow Application Example
80
Parshall Flume
80
7 General Operation
83
Starting Measurement
83
Measurement Conditions
83
Response Rate
83
Dimensions
84
Fail-Safe
84
Relays
84
General Introduction
85
Relay Function
86
Alarm
86
Pump
87
Miscellaneous
87
Relay Behaviour under Fail-Safe Conditions
87
Alarm Relays
87
Pump Relays
88
Miscellaneous Relays
88
Relay States
89
Relay Output Logic
89
Relay Related Parameters
89
Relays Controlled by HART Communications
91
Discrete Inputs
91
Backup Level Override
91
Basic Operation
92
Backup Level Override Parameters
92
Level Override Conditions
92
Effect of Backup Level Override
93
Additional Considerations
93
Pump Interlocks
93
Switch (DI) Alarm
93
Discrete Input Logic
93
Ma Control
94
Ma Output
94
Verifying the Ma Range
95
Volume
95
Readings
95
Vessel Shape and Dimensions
95
Characterization Chart
97
Example Chart (with 15 of Possible 32 Level and Volume Breakpoints Defined)
97
Alarms
99
Set the Common Parameters
99
Level
100
In-Bounds/ Out-Of-Bounds Range
100
Example: Setting an In-Bounds Level Alarm
100
Example: Setting an Out-Of-Bounds Level Alarm
101
Temperature
101
Switch (Discrete Input) Alarm
102
Fail-Safe Fault Alarm
102
Flowrate
102
Pump Control
103
Pump Control Options
103
Pump Control Algorithms
103
Setting a Pump down (Wet Well) Group
104
Set the Common Parameters
105
Set Relays to ALTERNATE DUTY ASSIST (ADA)
105
Set the on Setpoints
105
Set the off Setpoints
106
Other Pump Control Algorithms
106
Set Relays to ALTERNATE DUTY BACKUP (ADB)
106
Set Relays to FIXED DUTY ASSIST (FDA)
107
Set Relays to FIXED DUTY BACKUP (FDB)
107
Set Relays to SERVICE RATIO DUTY ASSIST (SRA)
108
Set Relays to SERVICE RATIO DUTY BACKUP (SRB)
109
Setting a Pump up (Reservoir) Group
111
Set the Common Parameters
111
Set Relays to ALTERNATE DUTY ASSIST (ADA)
112
Set the on Setpoints
112
Set the off Setpoints
112
Pump Control Interlocks
113
Other Pump Controls
114
Totalizing Pumped Volume
114
Setting a Pump to Run-On
115
Setting the Pump Start Delays
115
Reducing Wall Cling
115
Saving Energy
116
Tracking Pump Usage
117
Other Controls
118
Relays Controlled by Time
118
Flow
119
Flow Calculation
119
Totalizing Flow
119
External Totalizers and Flow Samplers
120
Relay Contacts
120
Totalizer
121
Flow Sampler
122
Open Channel Monitoring (OCM)
123
Method of Flow Calculation
124
Common Parameters
124
Setting Zero Head
125
Pmds with Exponential Flow to Head Function
126
Standard Weirs
126
Applicable Weir Profiles
126
Parshall Flume
128
Leopold Lagco Flume
129
Cut Throat Flume
130
Khafagi Venturi
131
Universal Calculation Support
149
Typical Flow Characterization
150
Example Flumes
151
Example Weirs
152
Trends
153
Data Logging
154
Viewing the Data Log
154
Simulation
155
Pump Relay Behaviour During Simulation
156
Fail-Safe and Simulation
157
HART Status
157
Simulation Process
157
Simulating a Fixed Level
158
Simulating a Changing Level
158
Simulating Discrete Inputs
158
Simulation Timeout
159
Application Test
159
SITRANS LUT400 Communication Systems
160
LUT400 Communications (HART)
160
HART Version
160
Burst Mode
160
HART Multi-Drop Mode
161
Simatic Pdm
161
HART Electronic Device Description (EDD)
161
HART Status
161
LUT400 Communication Connections
161
Configuring Communication Ports
162
HART Modem
162
USB Cable
162
Communication Troubleshooting
163
8 Remote Operation
164
Operation Via SIMATIC PDM 6 (HART)
164
Startup and Configuration
165
SIMATIC PDM Version
165
Electronic Device Description (EDD)
165
Operation Via Web Browser (USB)
166
Features and Functions
166
Startup and Configuration
166
Operation Via AMS Device Manager (HART)
167
Features and Functions
167
Startup and Configuration
167
Electronic Device Description (EDD)
168
Operation Via Field Communicator
168
Features and Functions
168
Startup and Configuration
168
Operation Via FDT (Field Device Tool)
169
Features and Functions
169
Startup and Configuration
169
Device Type Manager (DTM)
169
SITRANS DTM Version 3.1
169
Electronic Device Description (EDD)
170
9 Parameter Reference (LUI)
171
Wizards (1.)
172
Setup (2.)
172
Sensor (2.1)
172
Units (2.1.1.)
172
Sensor Mode (2.1.2.)
173
Sensor Mode (2.1.3.)
173
Sensor Mode Secondary (2.1.4.)
174
Sensor Mode Secondary (2.1.5.)
174
Transducer (2.1.6.)
174
Frequency (2.1.7.)
175
Long Shot Duration (2.1.8.)
175
Short Shot Duration (2.1.9.)
175
Calibration (2.2.)
176
Low Calibration Point (2.2.1.)
176
High Calibration Point (2.2.2.)
176
Sensor Offset (2.2.3.)
176
Near Range (2.2.4.)
176
Far Range (2.2.5.)
177
Auto Sensor Offset (2.2.6.)
177
Rate (2.3.)
178
Fill Rate Per Minute (2.3.1.)
178
Empty Rate Per Minute (2.3.2.)
178
Damping Filter (2.3.3.)
178
Fail-Safe (2.4.)
179
Material Level (2.4.1.)
179
LOE Timer (2.4.2.)
179
Fail-Safe Ma Value (2.4.3.)
179
Current Output (2.5.)
180
Current Output Function (2.5.1.)
180
Current Output Function (2.5.2.)
180
Ma Setpoint (2.5.3.)
182
Ma Setpoint (2.5.4.)
182
Minimum Ma Limit (2.5.5.)
183
Maximum Ma Limit (2.5.6.)
183
Manual Value (2.5.7.)
183
Current Output Value (2.5.8.)
183
Volume (2.6.)
184
Vessel Shape (2.6.1.)
184
Volume Units (2.6.2.)
186
Maximum Volume (2.6.3.)
186
Dimension a (2.6.4.)
186
Dimension L (2.6.5.)
186
User Defined Unit (2.6.6.)
187
Pumps (2.7.)
189
Basic Setup (2.7.1.)
189
Modifiers (2.7.2.)
192
Totalizers (2.7.3.)
198
Alarms (2.8.)
200
High Level Alarm (2.8.1.)
200
Low Level Alarms (2.8.2.)
201
Switch (Discrete Input) Alarm (2.8.3.)
202
In-Bounds Level Alarm (2.8.4.)
203
Out-Of-Bounds Level Alarm (2.8.5.)
204
Low Temperature Alarm (2.8.6.)
205
High Temperature Alarm (2.8.7.)
206
Fail-Safe Fault Alarm (2.8.8.)
207
High Flowrate Alarm (2.8.9.)
208
Low Flowrate Alarm (2.8.10.)
209
Relay Logic (2.8.11.)
210
Time to Spill (2.8.12.)
211
Discrete Inputs (2.9.)
211
Backup Level Override (2.9.1)
211
Discrete Input Logic (2.9.2)
212
Pump Interlock (2.9.3.)
213
Data Logging (2.10.)
214
Logging Mode (2.10.1.)
214
Process Value Log (2.10.2.)
214
Alarm Log (2.10.3.)
215
Flow Log (2.10.4.)
215
Delete Logs (2.10.5.)
216
Other Control (2.11.)
216
Elapsed Time Relay (2.11.1.)
216
Time of Day Relay (2.11.2)
218
External Totalizer (2.11.3)
219
External Sampler (2.11.4.)
220
Signal Processing (2.12.)
222
Temperature and Velocity (2.12.1.)
222
Echo Select (2.12.2.)
224
TVT Setup (2.12.3.)
227
TVT Shaper (2.12.4.)
229
Measured Values (2.12.5.)
230
Display (2.13.)
231
Local Display Backlight (2.13.1.)
231
LCD Contrast (2.13.2.)
231
Date and Time (2.14.)
232
Date (2.14.1.)
232
Time (2.14.2.)
233
Daylight Saving (2.14.3.)
233
Flow (2.15.)
234
Primary Measuring Device (PMD) (2.15.1.)
234
Auto Zero Head (2.15.2.)
235
Basic Setup (2.15.3.)
235
PMD Dimensions (2.15.4.)
239
Universal Head Versus Flow (2.15.5.)
241
Totalizers (2.16.)
242
Daily Totalizer (2.16.1.)
242
Running Totalizer (2.16.2.)
242
Totalizer Decimal Position (2.16.3.)
243
Totalizer Multiplier (2.16.4.)
243
Reset Daily Totalizer (2.16.5.)
243
Reset Running Totalizer (2.16.6.)
243
Maintenance and Diagnostics (3.)
244
Identification (3.1.)
244
Tag (3.1.1.)
244
Long TAG (3.1.2.)
244
Descriptor (3.1.3.)
244
Message (3.1.4.)
244
Installation Date (3.1.5.)
244
Product (3.1.6.)
245
Order No. (Order Number in PDM) (3.1.7.)
245
Serial Number (3.1.8.)
245
Final Assembly Number (3.1.9.)
245
Hardware Revision (3.1.10.)
245
Firmware Revision (3.1.11.)
245
Loader Revision (3.1.12.)
245
Manufacture Date (Date of Manufacturing in PDM) (3.1.13.)
245
Order Option (3.1.14.)
245
Diagnostics (3.2.)
246
Echo Profile (3.2.1.)
246
Trend (3.2.2.)
246
Master Reset (3.2.3.)
247
Power-On Resets (3.2.4.)
247
Power-On Time (3.2.5.)
247
View Logs (3.2.6.)
247
Pump Records (3.2.7.)
248
Temperature Peak Values (3.2.8.)
249
Echo Quality (3.2.9.)
249
Maintenance (3.3.)
250
Transducer Enable (3.3.1.)
250
Backup Control (3.3.2.)
251
Remaining Device Life (3.3.3.)
251
Remaining Sensor Life (3.3.4.)
254
Service Schedule (3.3.5.)
257
Schedule (3.3.6.)
260
Simulation (3.4.)
262
Level (3.4.1.)
263
Discrete Inputs (3.4.2.)
263
Pump Activations (3.4.3.)
264
Communication (4.)
264
Device Address (4.1.)
264
Security (5.)
265
Write Protection (5.1.)
265
User PIN (5.2.)
266
Language (6.)
266
10 Service and Maintenance
267
Firmware Updates
267
Transferring Parameters Using LUT400 Display Lid
267
Replacing the Battery
268
Disposal
269
Return of Products with Lithium Batteries
269
Return Procedure
269
11 Diagnosing and Troubleshooting
271
Communication Troubleshooting
271
Generally
271
Specifically
271
Device Status Icons
272
General Fault Codes
273
Common Problems Chart
276
Noise Problems
280
Determine the Noise Source
280
Acoustical Noise
281
Non-Transducer Noise Sources
281
Common Wiring Problems
282
Reducing Electrical Noise
282
Reducing Acoustical Noise
282
Measurement Difficulties
282
Loss of Echo (LOE)
283
LOE Occurs When
283
If 2.4.3. Fail-Safe Ma Value Is Displayed, Check the Following
283
Adjust Transducer Aiming
283
Increase Fail-Safe Timer Value
283
Install a Transducer with a Narrower Beam
284
Fixed Reading
284
Obstructions in the Sound Beam
284
Nozzle Mountings
284
Set the SITRANS LUT400 to Ignore the Bad Echo
285
If the Echo Is Close to the Transducer
285
Adjust the TVT to Ignore the Echo
285
Wrong Reading
285
Types of Wrong Readings
285
Liquid Splashing
285
Adjust the Echo Algorithm
286
Transducer Ringing
286
Normal Ring down
286
Poor Ring down
287
Echo Profile Display
287
Trend Display
287
12 Technical Data
288
Power
288
Performance
288
Interface
289
Mechanical
290
Environmental
291
Approvals
291
13 Dimension Drawings
292
SITRANS LUT400 Dimensions
292
Cutout Dimensions (for Remote Panel Mount)
293
Technical Reference
294
Principles of Operation
294
Process Variables
294
Transmit Pulse
294
Echo Processing
295
Echo Selection
295
Time Varying Threshold (TVT)
295
Algorithm
296
Confidence
297
Echo Threshold
297
Figure of Merit
297
Measurement Range
299
Measurement Response
300
Damping
300
Analog Output
301
Current Output Function (2.5.1.)
301
Loss of Echo (LOE)
302
Fail-Safe Mode
302
Distance Calculation
302
Sound Velocity
303
Volume Calculation
303
Pump Totalizers
305
Inflow/Discharge Adjust
305
Flow Calculation
306
Method of Flow Calculation
306
Data Logging
307
Product Documentation and Support
309
Product Documentation
309
Technical Support
310
List of Abbreviations
311
LCD Menu Structure
313
Glossary
324
Index
328
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Siemens SITRANS L 7ML5400 Specifications
General
Brand
Siemens
Model
SITRANS L 7ML5400
Category
Controller
Language
English
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