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Siemens SIPART DR20 User Manual

Siemens SIPART DR20
136 pages
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Compact Controller
SIPART DR20
Project Planning Manual 02.05
Order No. 6ZB5600-0AAO2-0BA0

Table of Contents

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Siemens SIPART DR20 Specifications

General IconGeneral
Power Supply24 V DC
Operating Temperature-40 to +85 °C
Protection ClassIP66
Output Signals4-20 mA, HART
DisplayLCD
Ambient Temperature-40 to +85 °C
WeightApprox. 1.2 kg
Communication ProtocolsHART
Input Signals4-20 mA

Summary

Fundamental Control Technology Terms

1.1 Control Loop

Defines the basic principles and components of an automatic control system, including variables and block diagrams.

1.2 Sensors and Transmitters

Discusses common sensors and transmitters used with controllers in process engineering, including signal outputs.

1.3 Final Control Elements and Actuators

Explains the role and types of actuators influencing the controlled system in process engineering.

1.4 Controllers

Details different control actions like P, PD, PI, and PID, and illustrates their step responses.

The SIPART DR20 Controller

2.1 Application

Outlines the wide range of applications for the SIPART DR20 in process and mechanical engineering.

2.2 Operation and Display Functions

Describes the front panel layout, controls, and various display elements of the SIPART DR20 controller.

Technical Description

3.1 Hardware

Details the modular hardware design, including standard controller components and optional modules.

3.1.1 Front module

Explains the components and functionality of the front module, including display and control elements.

3.1.2 Basic Circuit Board

Describes the basic circuit board's functions, including power supply and signal matching.

3.1.3 Additional Modules (Options)

Lists and describes optional modules for analog inputs, alarm outputs, and serial interfaces.

3.2 Software

Explains the controller's software operation, configuring switches, and program functions.

3.2.1 Input Signal Processing

Details analog-to-digital conversion, signal assignment, and processing of input signals.

3.2.2 Input Signal Processing and Switchover

Covers functions like setpoint handling, tracking, ramp, deviation formation, and alarm monitoring.

3.2.3 Control Algorithm

Explains filtering, display, response threshold, D element, P/PI control, and output signal limitation.

3.2.4 Output Signal Processing and Switchover

Describes operating modes, switchover, manual variables, and special functions of alarm output modules.

3.2.5 Restart Conditions

Defines how the controller restarts after power failure or detected faults.

3.2.6 Optical Signalling of Functions and Operating States

Explains the meaning of LED indicators on the front panel for various functions and states.

3.2.7 Bus Interface

Details the serial interface and bus driver for communication with higher-level systems.

Mounting

5.1 Mechanical Installation

Covers selection of mounting location and panel mounting procedures for the controller.

5.2 Electric Connection

Explains electrical installation requirements, protective earth, power supply, and signal line connections.

Optional modules for analog inputs AE3 and AE4

Details the wiring and functionality of optional analog input modules like 6DR2800-8J.

6DR2800-8R see wiring diagram, Fig. 5/6

Describes the connection of resistance transmitters and current inputs using module 6DR2800-8R.

6DR2800-8P see wiring diagram, Fig. 5/7

Explains the wiring for Pt 100 resistance thermometers using module 6DR2800-8P.

6DR2800-8T see wiring diagram, Fig. 5/8

Details the wiring for thermocouples and mV signals using module 6DR2800-8T.

Optional modules for alarm monitoring

Describes alarm modules with relays (6DR2801-8A) and digital outputs (6DR2801-8B).

SIPART Bus

Provides wiring diagrams for SES bus driver and remote system connections.

- SIPART bus wiring principles

Illustrates the wiring principles for connecting SES bus drivers to the SIPART bus.

- Bus driver C73451-A347-B202 wiring principles and interface to remote system

Shows wiring principles for the bus driver and its interface to remote systems.

Adjustment and Operation

6.1 Process Operation

Explains how to operate the controller in process mode using the front panel controls and displays.

6.2 Parameterization (on-line)

Guides on how to adjust controller parameters online through the front panel interface.

6.3 Configuring (off-line)

Details the procedure for setting up controller configurations using switches and front panel controls.

6.4 Lamp Test

Describes how to perform a lamp test of all LEDs on the controller's front panel.

6.5 Display of Software Release

Explains how to check the software release version of the SIPART DR20 controller.

6.6 Further Information

Provides additional notes on signalling, linearizer settings, and mains failure indicators.

6.7 Standard Measuring Ranges for Temperature Measurements Using Thermocouples

Lists standard measuring ranges and marshalling settings for thermocouple types.

Commissioning

7.1 Matching to Direction of Action

Guides on setting the controller's direction of action and matching the position display.

7.1.1 Matching the Direction of Action of the Controller to the Controlled System

Explains how to match the controller's action to the system and final control element.

7.1.2 Matching the Direction of Action of the Position Display to the Controlled System

Describes how to set the position display direction based on the system's action.

7.2 Matching of Step Controllers to Final Control Elements

Details matching parameters for two-position and three-position step controllers to final control elements.

7.2.1 Two-Position Controller (S2 = 1)

Discusses matching parameters T+ and T- for two-position controllers to unit periods.

7.2.2 Three-Position Step Controller with Internal Position Feedback (S2 = 2)

Explains setting parameters Ty, te, and ta for three-position step controllers with internal feedback.

7.2.3 Three-Position Step Controller with External Position Feedback (S2 = 3)

Outlines optimizing position control loops with parameters te and ta for external feedback.

7.3 Optimization Guidelines

Provides methods for adjusting control parameters and optimizing system performance.

7.3.1 Adjustment of the control parameters without knowledge of the system response

Offers guidelines for setting parameters like Kp, Tn, and Tv for stable control.

7.3.2 Adjustment of Control Parameters According to Transient Function

Explains how to set control parameters based on system transient functions.

7.3.3 Response with Controlled Variable Subject to High Interference

Discusses suppressing interference and using filters and response thresholds.

Abbreviations

Ordering Data

SIPART controllers in higher systems

Representation of Various Setpoints

Example 3: Two-setpoint mode with a synchronization controller without local / remote switchover:

Illustrates two-setpoint operation in a synchronization controller without local/remote switchover.

Example 4: Two-setpoint mode according to configuration described on page 33.

Shows two-setpoint mode operation based on specific configuration settings.

Example 6: Three-setpoint mode with one follow-up controller where the following variables can be used:

Details three-setpoint mode operation using remote, safety, and local setpoints.

Planning Examples

• Configuring

Explains how to configure the controller, focusing on necessary switch settings.

• Parameterization

Refers to notes on page 92 for parameter adjustment procedures.

• Control algorithm

Discusses PI, PID, P, or PD response and EPT connection requirements.

List of planning examples

Provides an index of planning examples with corresponding page numbers.

Planning example K1 Fixed setpoint control, controlled variable from four-wire transmitter

Details a fixed setpoint control circuit using a four-wire transmitter.

Planning example K2 Fixed setpoint control, controlled variable from two-wire transmitter

Shows a fixed setpoint control circuit using a two-wire transmitter.

Planning example K3 Fixed setpoint control, controlled variable direct from Pt 100 resistance thermometer in three-wire circuit

Describes a fixed setpoint control using a Pt 100 thermometer in a three-wire circuit.

Planning example K6 Fixed setpoint control, controlled variable direct from a thermocouple with internal cold junction

Shows a fixed setpoint control using a thermocouple with internal cold junction.

Planning example K7 Fixed setpoint control, controlled variable direct from a thermocouple with external cold junction

Details a fixed setpoint control using a thermocouple with external cold junction.

Planning example K9 Ratio control with a ratio station and a slave controller

Describes ratio control using a ratio station and a slave controller with four-wire transmitters.

Planning example K10 Cascade control Controlled variables for both controllers from four-wire transmitters

Explains cascade control where both controllers use four-wire transmitters.

Planning example S6 Cascade control Process variables for both controllers from resistance thermometers Pt 100

Describes cascade control using Pt 100 resistance thermometers for both master and slave.

Circuit diagram K

Provides the circuit diagram for controllers with K output configurations.

Circuit diagram S

Provides the circuit diagram for controllers with S output configurations.

Setting of SIPART -Controller No. / Tag-No.

Offers a table for recording controller settings and tag numbers.

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