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Siemens SIRIUS 3RW44 User Manual

Siemens SIRIUS 3RW44
262 pages
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Soft Starter
3RW44
Manual
10/2010
Industrial controls
Answers for industry.

Table of Contents

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Siemens SIRIUS 3RW44 Specifications

General IconGeneral
Product CategorySoft Starter
Number of Poles3
Rated Operational Voltage Ue200 ... 690 V
Voltage Range200 ... 690 V
ApprovalsUL
CommunicationOptional
Communication InterfacePROFIBUS DP, Modbus RTU
FunctionsSoft start, Soft stop, Pump control, Torque control
Mounting TypeScrew fixing
Ambient Temperature Range-25 ... +60 °C

Summary

Safety Guidelines

Qualified Personnel

Device use and commissioning by qualified personnel only.

Prescribed Usage

Device use according to catalog/technical description and approved components.

Trademarks

Lists registered and non-registered trademarks of Siemens AG.

Important Notes

Objective of this manual

Outlines manual's purpose: basics and tips on SIRIUS 3RW44 soft starters.

Target group

Manual aimed at users commissioning, servicing, and planning systems.

Standards and approvals

Soft starter complies with IEC/EN 60947-4-2 standard.

Introduction

1.2 Application and Use

Details applications and selection criteria for soft starters.

1.3 Marginal Conditions for Storage and Operation

Specifies environmental limits for storage and operation.

Configuration Instructions

2.1 Configuration

Covers general configuration aspects, PC interface, and software tools.

2.2 Normal or Heavy Starting

Discusses application examples for different starting classes (CLASS 10, 20, 30).

2.3 On-time and Switching Frequency

Explains on-time calculation and switching frequency limits.

2.4 Installation Altitude and Ambient Temperature

Details effects of altitude and temperature on device performance and derating.

2.5 Basic Factory Settings

Information on resetting the soft starter to default factory settings.

2.6 Order Number Classification for SIRIUS 3RW44 Soft Starters

Explains how to interpret the order number for 3RW44 soft starters.

Installation, Connection and Branch Layout

3.1 Installing the Soft Starter

Covers unpacking, mounting position, and standards compliance.

3.2 Branch Layout

Discusses general motor branch structure, disconnector, and switching element.

3.3 Protection of the Soft Starter against Short-Circuits

Explains necessary protection measures, including semiconductor fuses.

3.4 Capacitors for Power Factor Improvement

Guidelines on connecting capacitors for power factor improvement.

3.5 3RW44 in Generator Operation (with 3-Phase Asynchronous Motor)

Details suitability and considerations for generator operation.

3.6 Electrical Connection

Describes control/auxiliary and main current connections.

Display, Controls and Device Interfaces

4.1 Display and Controls

Explains the graphic display and the four control keys for operation.

4.2 Device Interfaces

Details local interface, optional PROFIBUS, and external display/control unit.

4.3 External Display and Control Unit (Optional)

Describes connection and functionality of the optional external unit.

Commissioning

5.1 Menu Structure, Navigation, Changing Parameters

Explains menu navigation and how to change parameters.

5.2 Switching on for the First Time

Covers initial device startup and commissioning procedure.

5.3 User-specific Commissioning

Details how to set parameters beyond quick start or factory defaults.

5.4 Making Settings in the Selected Parameter Set

Guides through setting parameters for motor data, starting, and stopping.

5.5 Other Device Functions

Covers additional functions like measured value display and statistics.

Device Functions

6.1 Various Parameter Sets

Explains the use of three adjustable parameter sets for different applications.

6.2 Starting Modes

Details various starting modes like Voltage Ramp and Torque Control.

6.3 Stopping Modes

Explains different stopping modes like Coasting Down, Torque Control, and DC Braking.

6.4 Slow Speed Function

Describes operating the motor at reduced speed.

6.5 Current Limit Values for Load Monitoring

Explains setting min/max current limits for load monitoring.

6.6 Motor Protection Functions

Covers overload protection, tripping classes, and temperature monitoring.

6.7 Inherent Protection

Explains built-in device protection for thyristors.

Diagnosis and Messages

7.1 Diagnosis, Messages

Overview of diagnostic functions and message types.

7.1.3 Device Errors

Lists and explains various device error codes and their remedies.

PROFIBUS DP Communication Module

8.1 Introduction

Introduces the PROFIBUS DP module and its integration.

8.2 Data Transmission

Explains data transmission options and communication principles.

8.3 Installation of the PROFIBUS DP Communication Module

Step-by-step guide for installing the module.

8.5 Soft Starter Configuration

Details configuration using GSD files or Soft Starter ES software.

8.6 PROFIBUS DP Commissioning using the GSD File in STEP 7 (Example)

Provides an example of commissioning using STEP 7.

8.7 Process Data and Process Images

Explains process data and image structures for PROFIBUS communication.

8.8 Diagnosis via LED Display

Describes how to interpret diagnostic information from LEDs.

8.9 Diagnosis with STEP 7

Explains how to read diagnosis information using STEP 7.

Circuit Examples

9.1 Connection Examples for Main and Control Circuits

Provides various wiring diagrams for main and control circuits.

General Technical Data

10.1 Menu Structure

Provides an overview of the device's menu structure and parameters.

10.2 Transport and Storage Conditions

Specifies permissible conditions for transport and storage.

10.3 Technical Data

Comprehensive technical specifications for power and control units.

10.4 Tripping Characteristics

Details motor protection tripping characteristics with and without asymmetry.

10.5 Dimension Drawings

Provides mechanical dimensions and mounting details for soft starters.

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