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Siemens SIRIUS 3RW50 User Manual

Siemens SIRIUS 3RW50
238 pages
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SIRIUS 3RW50 soft starter
Industrial controls
Soft starters and
semiconductor switching devices
SIRIUS 3RW50 soft starter
Manual
09/2019
A5E35628455
002A/RS-AA/001
Description
1
Safety information
2
Mounting and dismantling
3
Connecting
4
Parameter assignment
5
Commissioning
6
Functions
7
Messages and diagnosis
8
Maintenance and service
9
Technical specifications
10
Dimension drawings
11
Circuit diagrams
12
Example circuits
A
Third-party software
B

Table of Contents

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Siemens SIRIUS 3RW50 Specifications

General IconGeneral
BrandSiemens
ModelSIRIUS 3RW50
CategoryController
LanguageEnglish

Summary

Description

1.1 Target group

Identifies the intended audience and required knowledge for using the manual.

1.2 Device design

Illustrates and labels the physical components and connection points of the soft starter.

1.3 Operating principle

Explains the soft starter's function for smooth motor starting, ramp-up, and stopping.

1.4 Access options for the 3RW50 soft starter

Details the methods and devices for interacting with and controlling the soft starter.

1.5 Operating modes and master control function

Describes different operating modes and how master control is assigned to various sources.

1.6 Device versions

Presents information on different physical sizes and versions of the 3RW50 soft starter.

1.7 Areas of application / load types

Lists typical applications and load types suitable for the soft starter's features.

1.8 Selection of the soft starter using the Simulation Tool for Soft Starters

Guides on using the STS software to select the appropriate soft starter for an application.

1.9 Structure of the article number

Explains the coding system used in the article numbers for soft starter variants.

1.10 Accessories

Lists and describes the various accessories available for the 3RW50 soft starter.

1.11 Additional documentation

Provides references to other relevant manuals and online resources for further information.

1.12 Siemens Industry Online Support

Information on accessing Siemens' online support portal for product information and services.

1.13 Support Request

Details how to submit a technical support request through the online portal.

Safety information

2.1 ESD Guidelines

Provides essential guidelines for handling electrostatic discharge sensitive (ESD) devices safely.

2.2 Reactive power compensation

Explains requirements and precautions for connecting capacitors for power factor correction.

2.3 Five safety rules for working in or on electrical systems

Lists and explains the five fundamental safety rules to prevent electrical accidents.

2.4 Electromagnetic compatibility (EMC) according to IEC 60947-4-1

Specifies EMC design requirements for Environment A and potential mitigation measures.

2.5 Security information

Details recommendations for securing systems, networks, and products against cyber threats.

2.6 ATEX / IECEx

Covers ATEX/IECEx certification, usage in hazardous areas, and motor overload protection.

2.7 Protection against unauthorized actuation

Advises on methods to protect operator controls from unauthorized access to prevent hazards.

2.8 Recycling and disposal

Provides guidance on environmentally friendly recycling and disposal of electrical and electronic devices.

Mounting and dismantling

3.1 Installing 3RW50 soft starters

Provides a step-by-step procedure for the correct installation of the 3RW50 soft starter.

3.2 Mounting the fan cover

Instructions for attaching the optional fan cover accessory to the soft starter.

3.3 Mount the 3RW50 soft starter on a level surface

Details the requirements and procedure for securely mounting the soft starter on a flat surface.

3.4 Connecting the 3RW5 HMI

Guides on connecting the Human-Machine Interface (HMI) cable to the soft starter.

3.5 3RW5 communication module

Instructions for installing and removing the 3RW5 communication module.

Connecting

4.1 Connections

Provides an overview of all terminal connections, inputs, and outputs on the soft starter.

4.2 Connecting the 3RW50 soft starter

General procedure for connecting the soft starter, including safety warnings and optional accessories.

4.3 Connecting the 3RW50 soft starter to the main circuit connection (mains / motor)

Detailed instructions for connecting the main power supply and motor to the soft starter.

4.4 Mounting and dismantling box terminal blocks

Procedures for attaching and removing box terminal blocks used for electrical connections.

4.5 Mounting terminal covers on main circuit connections

Steps for installing terminal covers to provide touch protection on main circuit connections.

4.6 Connecting the control terminals (screw terminals)

Instructions for connecting control wiring using screw-type terminals.

4.7 Disconnecting the control current form the screw-type terminals

Procedure for safely disconnecting the control current from screw-type terminals.

4.8 Connecting the control terminals (spring-type terminals)

Instructions for connecting control wiring using spring-type terminals.

4.9 Disconnecting the control current from the spring-loaded terminals

Procedure for safely disconnecting the control current from spring-loaded terminals.

4.10 Replacing the control terminals

Steps for safely removing and replacing control terminals on the soft starter.

4.11 COM connection cable

Instructions for connecting the COM cable between the soft starter and communication module.

Parameter assignment

5.1 Setting elements on 3RW50 soft starter

Identifies and explains the function of the physical setting elements on the soft starter.

5.2 Overview of parameters

Lists and describes all available parameters, their symbols, setting ranges, and factory settings.

5.3 Suggested settings

Provides recommended parameter settings for various common applications.

5.4 Parameterizing the 3RW50 soft starter

A step-by-step guide for configuring the soft starter's parameters using its setting elements.

5.5 Setting RESET MODE and Soft Torque

Explains how to set the RESET MODE and activate/deactivate the Soft Torque function.

5.6 RESET MODE

Details the different RESET MODE options for fault acknowledgement and their effects.

5.7 Parameterizing output 13 / 14 (output signal ON or RUN)

Instructions on how to configure the relay output for ON or RUN signal status.

5.8 Setting parameterizing mode via key combination on the 3RW50 soft starter

Procedure for entering parameterizing mode using the soft starter's keypad.

5.9 Design and operator controls of the High Feature 3RW5 HMI

Explains the physical layout, controls, and display elements of the High Feature HMI.

5.10 Menu of the 3RW5 HMI High Feature

Overview of the menu structure and navigation options available on the HMI.

5.11 Parameterizing analog output AQ via the High Feature 3RW5 HMI

Guides on configuring the analog output (AQ) signal using the High Feature HMI.

5.12 Parameterizing the High Feature 3RW5 HMI

Details various parameters that can be configured through the High Feature HMI.

Commissioning

6.1 Commissioning the 3RW50 soft starter

Outlines the essential steps required to commission the soft starter for operation.

6.2 Sealing the 3RW50 soft starter

Instructions on how to seal the soft starter's hinged cover for tamper protection.

6.3 First commissioning of the High Feature 3RW5 HMI

Steps for the initial setup and language selection of the High Feature HMI.

Functions

7.1 Soft starting

Explains the soft starting function, including voltage and torque characteristics.

7.2 Current limiting function

Details the function to limit motor starting current and its benefits.

7.3 Soft stopping

Explains the smooth ramp-down feature for controlled motor stopping.

7.4 Motor protection

Covers electronic motor overload protection and thermistor protection with temperature sensors.

7.5 Intrinsic device protection

Explains the internal protection mechanisms of the soft starter against overload.

7.6 Soft torque

Details the Soft Torque function for controlled acceleration and deceleration.

7.7 ATEX / IECEx-certified motor overload protection

Specifics for motor overload protection in ATEX/IECEx certified applications.

7.8 Additional parameters

Describes additional parameters like ambient temperature settings and test modes.

7.9 Test with small load

Procedure and principle for performing a test with a small load before full installation.

7.10 Control via digital input

Explains how digital inputs affect master control behavior during bus connection failures.

7.11 3RW5 HMI Standard

Details the design, navigation, and menu structure of the Standard 3RW5 HMI.

7.12 3RW5 HMI High Feature

Covers monitoring, diagnostics, and parameter settings for the High Feature HMI.

Messages and diagnosis

8.1 Diagnostics options

Lists the available options for diagnosing the soft starter's status and faults.

8.2 LED display

Explains the meaning of the LEDs on the soft starter and HMI for status indication.

8.3 Warnings and remedial actions of the 3RW50 soft starter

Lists common warnings, their causes, and recommended remedial actions.

8.4 Faults and remedial actions of the 3RW50 soft starter

Details faults, their causes, remedies, and reset mode options for the soft starter.

8.5 Faults and remedial actions of the 3RW5 HMI High Feature

Lists faults specific to the 3RW5 HMI High Feature and their corresponding remedies.

8.6 RESET MODE

Explains the effects of the RESET MODE setting on fault acknowledgement.

8.7 Performing diagnostics of the 3RW50 soft starter with the 3RW5 HMI High Feature

Guides on performing diagnostic checks using the High Feature HMI.

8.8 Performing diagnostics of the 3RW5 communication module with the 3RW5 HMI High Feature

Instructions for diagnosing the communication module via the High Feature HMI.

8.9 Execute HMI diagnostics with the 3RW5 HMI High Feature

Procedure for executing diagnostic tests on the HMI itself.

8.10 Self-test (user-test)

Details the self-test procedure and interpretation of results for the soft starter.

8.11 Logbooks

Explains the function and usage of logbooks for recording events, warnings, and faults.

Maintenance and service

9.1 Maintenance and repairs

Information on permissible maintenance and repair procedures by qualified personnel.

9.2 Firmware update

Provides instructions and procedures for updating the device firmware.

9.3 Performing firmware update with micro SD card (3RW5 HMI High Feature)

Step-by-step guide for updating firmware using a micro SD card via the HMI.

9.4 Restoring factory setting

Explains the effects and procedures for restoring the device to factory default settings.

Technical specifications

10.1 Technical data in Siemens Industry Online Support

Information on how to access detailed technical data via Siemens Industry Online Support.

Dimension drawings

11.1 CAx data

Information on how to find CAx data (e.g., CAD files) via Siemens Industry Online Support.

11.2 Drilling pattern for 3RW5 HMI Standard

Provides drilling dimensions for mounting the 3RW5 HMI Standard with push-in lugs.

11.3 Drilling pattern for 3RW5 HMI High Feature

Provides drilling dimensions for mounting the 3RW5 HMI High Feature with push-in lugs.

11.4 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter

Drilling patterns for mounting communication modules on soft starter sizes S6 and S12.

Circuit diagrams

12.1 CAx data

Information on how to access circuit diagrams and CAx data via Siemens Industry Online Support.

Example circuits

A.1 Main circuit connection

Illustrates main circuit connections for different feeder assembly types and coordination.

A.2 Control current connection

Wiring diagrams for various control methods like pushbuttons, switches, PLC, and sensors.

A.3 Special applications

Details wiring configurations for specific applications like ATEX/IECEx and emergency stop systems.

Third-party software

B.1 Information about third-party software

Details on third-party software components, licenses, and copyright notices.

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