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LINCOLN ZPU 02 Version E
SKF LINCOLN ZPU 02 Version E User Manual
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951-171-016-EN
V
ersion 03
2018/11/30
EN
Install
ation instructions
f
ollowing machinery directive 2006/42/EC
L
ubrication pump
ZPU 01/
ZPU 02
V
ersion E
V
er
sion
V
V
er
sion F
2
Table of Contents
Default Chapter
3
Legal Disclosure
3
Table of Contents
4
Explanation of Symbols and Signs
6
1 Safety Instructions
8
General Safety Instructions
8
General Behaviour When Handling the Product
8
Intended Use
9
Foreseeable Misuse
9
Painting of Plastic Parts
9
Modifications of the Product
10
Prohibition of Certain Activities
10
Inspections Prior to Delivery
10
Other Applicable Documents
10
Markings on the Product
11
Notes Related to the Type Identification Plate
11
Notes Related to the CE Marking
11
Persons Authorized to Operate the Pump
12
Operator
12
Specialist in Mechanics
12
Specialist in Electrics
12
Briefing of External Technicians
12
Provision of Personal Protective Equipment
12
Operation
13
Emergency Stopping of the Pump Station
13
Transport, Installation, Maintenance, Malfunctions, Repair, Shutdown, Disposal
13
Initial Commissioning / Daily Start-Up
14
Cleaning
15
Residual Risks
16
2 Lubricants
17
General Information
17
Selection of Lubricants
17
Material Compatibility
18
Ageing of Lubricants
18
3 Overview, Functional Description
19
4 Technical Data
23
General Technical Data
23
Motors 380 - 480 V AC
24
Motors 380 - 480 V AC with Gear
25
Motors 500 V AC
27
Motors 500 V AC with Gear
28
Ultrasonic Sensor 664-853Xx-X
30
Tightening Torques
31
Type Identification Code
32
5 Delivery, Returns, and Storage
33
Delivery
33
Returns
33
Storage
33
6 Assembly
34
General Information
34
Place of Installation
34
Mechanical Connection
35
Minimum Assembly Dimensions
35
Installation Bores
36
Electrical Connection
37
Connection of the Lubrication Line
38
Filling Via the Reservoir Lid
39
7 Initial Start-Up
40
Inspections Prior to Initial Start-Up
40
Inspections During Initial Start-Up
40
8 Operation
41
Refill Lubricant
41
9 Cleaning
42
Cleaning Agents
42
Exterior Cleaning
42
Interior Cleaning
42
10 Maintenance
43
Maintenance of Gear Unit
44
Required Oil Quality
44
Motor Maintenance
44
Inspection of the Bearings
44
Required Grease Quality
44
Replacement of the Bearing Grease
44
11 Troubleshooting
45
12 Repairs
46
Replace the Pump Element
46
Pump Version E
47
Pump Versions F and V
48
13 Shutdown and Disposal
49
Temporary Shutdown
49
Final Shutdown and Disassembly
49
Disposal
49
14 Spare Parts
50
Motors 380 - 480 V AC
50
Motors 380 - 480 V AC with Gear
50
Motors 500 V AC
51
Motors 500 V AC with Gear
51
Check Valve Assy. for Pump Versions F and V
51
Pump Element for Pump Version E
52
Pressure Control Valve for Pump Version E
52
Gear
52
Bridge Assy. for Version F with One Pump Element
53
Closure Screw for Pump Version E
53
Ultrasonic Sensor
53
Bridge Assy. for Version F with Two Pump Elements
54
Bridge Assy. for Version V with One Pump Element
54
Bridge Assy. for Version V with Two Pump Elements
55
Sealing Ring
55
Parts for Strainer for Version F
56
Pressure Gauge for Pump Versions V and F
56
Sealing Ring
56
4
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SKF LINCOLN ZPU 02 Version E Specifications
General
Brand
SKF
Model
LINCOLN ZPU 02 Version E
Category
Lubrication systems
Language
English
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