SKF P203 - User Manual

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Assembly Instructions

Lubricant feed pump P203

for progressive systems

DC designs with control circuit board V10-V23

Created on:

24.11.2023

Document no.:

951

-171-023-EN

Version:

Read these instructions

before installation or start

up of the

product and keep

them readily available for

later consultation!

Main Page

Masthead4
Table of Contents5
Safety Alerts, Visual Presentation, and Layout7
Safety Instructions8
General Safety Instructions8
General Electrical Safety Instructions8
General Behaviour When Handling the Product9
Intended Use9
Persons Authorized to Use the Product9
Foreseeable Misuse9
Referenced Documents10
Prohibition of Certain Activities10
Painting Plastic Components and Seals10
Safety Markings on the Product10
Note on the Type Plate11
Notes on CE Marking11
Note on Pressure Equipment Directive11
Note on UKCA Marking11
Note on UL Mark11
Note on ECE Mark11
Notes on ADR Certificate11
Note on EAC Marking11
Note on China Rohs Mark11
Emergency Shutdown11
Assembly, Maintenance, Fault, Repair12
First Start-Up, Daily Start-Up12
Residual Risks13
Lubricants14
General Information14
Material Compatibility14
Temperature Properties14
Aging of Lubricants14
Avoidance of Faults and Hazards14
Solid Lubricants14
Chisel Pastes14
Overview, Functional Description15
Pumps Without a Follower Plate15
Pumps with a Follower Plate16
Display and Control Elements16
Pumps with an Ultrasonic Sensor17
Electrical Connections17
Hydraulic Connection Diagrams18
Technical Data19
General Technical Data19
Electrical Data20
Nominal Delivery Rates20
Influencing Factors on the Delivery Rate21
Delivery Rate Charts for Typical NLGI 2 Lubricants21
Principle of Operation of the Intermittent Low-Level Signal22
Operational Limits of the Intermittent Empty Signal23
Processing of the Low-Level Signals with External Control and Monitoring of the Pump24
Display of the Low-Level Signal24
Remaining Running Time of the Pump with a Low-Level Signal24
Ultrasonic Sensor25
Switching Points with BIBO Reservoir Design27
Reservoir Designs28
Usable Reservoir Volume30
Usable Reservoir Volume for Reservoirs Without a Follower Plate30
Usable Reservoir Volume for Reservoirs with a Follower Plate30
Usable Reservoir Volume for Reservoirs with Double-Lip Follower Plate30
Lubricant Volume When an Empty Pump Is Filled for the First Time31
Tightening Torques32
Type Identification Code33
Basic Parameters and Reservoir Design33
Pump Elements35
Power Supply and Electrical Connections36
Control, Lubricant, and Additional Specifications38
Delivery, Returns, Storage39
Delivery39
Return Shipment39
Storage39
Storage Temperature Range39
Storage Conditions for Products Filled with Lubricant39
Storage Period up to 6 Months39
Storage Period between 6 and 18 Months39
Storage Period more than 18 Months39
Declaration of Decontamination39
Assembly40
General Safety Instructions40
Transporting the Pumps40
Mechanical Connection41
Minimum Mounting Dimensions41
Assembly Holes43
Assembly Holes for 15 L, 20 L, and 25 L Reservoirs44
Electrical Connection45
Setting the Delivery Rate on Pump Element R46
Installing the Pressure Limiting Valve47
Connection of the Lubrication Line48
Filling with Lubricant48
Filling Via the Reservoir Cover48
Filling Via Filler Nipple49
Filling Via the Optional Fill Connection49
Initial Filling of an Empty Pump with Follower Plate50
Initial Filling of an Empty Pump with Double-Lip Follower Plate51
Setting the Lubrication Time and Pause Time51
Possible Settings of the Lubrication Time and Pause Time for Control Circuit Board V10-V2352
Factory Settings of the Lubrication Time and Pause Time for Control Circuit Board V10-V2352
Modifying the Lubrication Time and Pause Time Using Jumpers54
First Start-Up56
Inspections before First Start-Up56
Inspections During First Start-Up56
Operation57
Top up Lubricant57
Triggering Additional Lubrication57
Resetting an Error Message57
Maintenance59
Cleaning60
Basics60
Interior Cleaning60
Exterior Cleaning60
Faults, Causes, and Remedies61
Indication of Operational and Fault States by the Leds on the Control Circuit Board62
Repairs63
Replacing Pump Element and Pressure Limiting Valve63
Replacing the Control Circuit Board64
Shutdown, Disposal65
Temporary Shutdown65
Permanent Shutdown, Disassembly65
Disposal65
Spare Parts66
Housing Cover, Complete66
Pump Elements66
Pressure Limiting Valves and Adapters66
Adapter D6 AX 1/8NPT I C67
Adapter with Lubricant Nipple67
Plug Screw M22X1.567
Motor 12 / 24 VDC67
Replacement Kit for Control Circuit Board68
Reed Switch68
Transparent Reservoir69
Fixed Paddle70
Reservoir Cover70
Screw Cap70
Connection Sockets and Cables71
Appendix72
Connection Diagrams72
Connection Diagram of the Signal Line on the Reservoir Cover73
Recommended Contact Protection for Switching Inductive Loads74
Overview of Cables and Possible Connections74
Terminal Diagram 1/7 for P203 VDC with76
Control Circuit Board V10-V2376
Terminal Diagram 2/7 for P203 VDC with77
Control Circuit Board V10-V2377
Terminal Diagram 3/7 for P203 VDC with78
Control Circuit Board V10-V2378
Terminal Diagram 4/7 for P203 VDC with79
Control Circuit Board V10-V2379
Terminal Diagram 5/7 for P203 VDC with80
Control Circuit Board V10-V2380
Terminal Diagram 6/7 for P203 VDC with81
Control Circuit Board V10-V2381
Terminal Diagram 7/7 P203 VDC with Control Circuit Board V10-V23 and Ultrasonic Low-Level Signal82
China Rohs Table83

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SKF P203 Specifications

General

Brand	SKF
Model	P203
Category	Lubrication systems
Language	English

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