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SKF LINCOLN P203 User Manual

SKF LINCOLN P203
88 pages
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951-171-021-EN
Version 02
21/05/2021
EN
Lubrication pump P203
for multi-line lubrication systems
DC versions without PCB
LINCOLN
LINCOLN
LINCOLN
LINCOLN
LINCOLN
Original Assembly Instructions
following machinery directive 2006/42/EC

Table of Contents

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Questions and Answers:

SKF LINCOLN P203 Specifications

General IconGeneral
BrandSKF
ModelLINCOLN P203
CategoryWater Pump
LanguageEnglish

Summary

EC Declaration of Incorporation

Compliance with Machinery Directive

States compliance with Machinery Directive 2006/42/EC and lists applied directives/standards.

UK Declaration of Incorporation

UK Regulatory Compliance

Declares conformity with UK Supply of Machinery Regulations 2008.

Legal Notice

Manufacturer and Distributor Information

Provides contact details for SKF Lubrication Systems Germany GmbH and its distributors.

Explanation of Symbols and Abbreviations

Key Symbols and Warning Levels

Illustrates hazard symbols, warning levels (Danger, Warning, Caution, Notice) and their meanings.

Abbreviations and Conversion Factors

Provides definitions for technical terms and unit conversions used in the manual.

Safety Instructions

General Safety Guidelines

Ensures proper use, familiarization with manual, and safety compliance for all personnel.

Intended Use and Foreseeable Misuse

Defines correct application and outlines prohibited uses to prevent hazards.

Product Markings and Approvals

Details CE marking requirements, inspections, and product identification.

Authorized Personnel and Operation

Defines roles of authorized personnel and guidelines for operation and emergency stops.

Residual Risks and Prevention

Identifies potential hazards during product lifecycle phases and their remedies.

Lubricants

General Information and Selection

Discusses lubricant requirements, selection criteria, and material compatibility.

Ageing and Lubricant Testing

Covers lubricant inspection after downtime and recommendations for testing.

Overview and Functional Description

Pumps Without Follower Plate

Details components like reservoir, lid, venting device, and stirring paddle.

Pumps With Follower Plate

Explains components such as reservoir, venting device, follower plate, and contact rod.

Technical Data

General Technical Data

Lists operating pressure, voltage, temperature range, and lubricant specifications.

Protection Types and Hydraulic Diagram

Specifies IP ratings, connection types, and the hydraulic connection diagram.

Functioning of Intermittent Low-Level Indication

Explains the operational principle of the low-level indicator system.

Reservoir Variants

Illustrates available reservoir types and sizes for different pump models.

Type Identification Code Explained

Details the product's type identification code and its features.

Delivery, Returns, and Storage

Shipment Handling and Returns

Procedures for receiving, inspecting shipments, and returning products.

Storage Conditions

Specifies requirements for storing products, including temperature and environmental factors.

Installation

General Installation Guidelines

Outlines requirements for qualified personnel, assembly precautions, and placement.

Mechanical Assembly Dimensions

Provides minimum dimensions for various reservoir versions and pump models.

Installation Bores and Fastening

Explains mounting bore locations, fastening methods, and tightening torques.

Electrical Connection Procedures

Guides on safe electrical connection, plug insertion, and mechanical force transfer.

Adjusting Output Volume on Pump Element R

Step-by-step guide to adjust the lubricant output volume of pump element R.

Lubrication Line Connection

Provides guidelines for safe and smooth lubrication line installation.

Priming Pumps with Follower Plate

Guide for initial grease filling and preparation of pumps with follower plates.

Initial Start-up

Pre-Start and During Start-up Inspections

Checklist for electrical/mechanical connections, component integrity, and lubricant supply.

Operation

Standard Operation and Refilling

Describes automatic operation and manual tasks like monitoring fill level and refilling.

Cleaning

Cleaning Procedures and Safety

Provides guidance on safe cleaning methods, agents, and precautions for electrical safety.

Maintenance

Regular Maintenance Checklist

Lists activities to be performed for regular maintenance and fault detection.

Troubleshooting

Fault Diagnosis and Remedies

Lists common faults, possible causes, and recommended solutions for pump issues.

Repairs

Replacing Pump Elements and Valves

Step-by-step guide for replacing pump elements and pressure control valves safely.

Shutdown and Disposal

Shutdown Procedures

Instructions for safely shutting down the system and dismantling the product.

Product Disposal Guidelines

Provides instructions for environmentally sound disposal of components and waste.

Spare Parts

Housing and Pump Elements

Lists part numbers for housing assemblies and various pump elements.

Valves, Motors, and Adapters

Details spare parts for pressure control valves, motors, and adapters.

Transparent Reservoirs and Lids

Lists part numbers for transparent reservoirs and associated lids.

Connection Sockets and Cables

Lists part numbers for connection sockets, cables, and their protection degrees.

Connection Diagrams

Cable Colours and Legend

Defines cable color codes per IEC 60757 and symbol meanings.

Contact Protection for Inductive Loads

Recommends measures for protecting relay contacts from inductive loads.

Wiring Diagrams (Part 1)

Shows electrical connection diagrams for P203 V DC pumps without PCB (1 of 5).

Wiring Diagrams (Part 4)

Shows electrical connection diagrams for P203 V DC pumps without PCB (4 of 5).

Wiring Diagrams (Part 5)

Shows electrical connection diagrams for P203 V DC pumps without PCB (5 of 5).

Cable and Connection Options Overview

Summarizes available cables, connection sockets, and their protection degrees.

Annex

China RoHS Table

Lists hazardous substances compliance for components made of steel and brass.

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