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SKF Lincoln P205 User Manual

SKF Lincoln P205
68 pages
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951-171-048-EN
Version 02
30/11/2018
EN
Assembly instructions
following machinery directive 2006/42/EC
Lubrication pump P205
for multi-line lubrication systems
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LINCOLN
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Table of Contents

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SKF Lincoln P205 Specifications

General IconGeneral
BrandSKF
ModelLincoln P205
CategoryWater Pump
LanguageEnglish

Summary

EC Declaration of Incorporation

Legal Disclosure

Training Courses

Information on safety and economic viability training courses offered by SKF.

Warranty Information

States warranty information is in general terms and conditions.

Product Disclaimer

Lists manufacturer's non-responsibility for damages caused by misuse or unauthorized modifications.

Explanation of Symbols and Abbreviations

Abbreviations and Conversion Factors

Lists common abbreviations and their meanings and conversion factors.

Safety Instructions

General Safety Instructions

Owner's responsibility for ensuring personnel read and understand instructions.

Handling the Product Safely

Guidelines for safe product usage, operation, and behaviour.

Intended Use

Specifies the product's authorized application within lubrication systems.

Foreseeable Misuse

Lists prohibited uses outside specified conditions or environments.

Product Modifications

Prohibits unauthorized modifications due to safety risks.

Prohibited Activities

Lists activities restricted to manufacturer specialists or authorized personnel.

Painting Plastic Parts

Prohibits painting plastic parts or seals of the product.

CE Marking Compliance

Details directives (EMC, RoHS, LV, PED) related to CE marking.

Pre-Delivery Inspections

Lists safety and functional electrical inspections performed before delivery.

Other Applicable Documents

Lists additional documents to be observed for operation and setup.

Product Markings

Describes warning labels and rotational direction marking on the product.

Type Identification Plate

Explains information on the type identification plate and data entry.

EAC Conformity Marking

Confirms product conformity with Eurasian customs union legal provisions.

Authorized Personnel

Defines roles: Operator, Specialist in mechanics, Specialist in electrics.

Briefing External Technicians

Requirements for informing external technicians about safety provisions.

Personal Protective Equipment (PPE)

Operator must provide suitable PPE for the operation.

Operation Guidelines

Key information to observe during commissioning and operation.

Emergency Stopping Procedures

How to perform an emergency stop by interrupting power or using switches.

Transport, Installation, Maintenance, Repair, Shutdown, Disposal

Comprehensive safety guidelines for handling the product throughout its lifecycle.

Initial Commissioning and Daily Start-up

Ensures safety devices, connections, and labels are functional and present.

Cleaning Procedures

Safety precautions for cleaning, avoiding flammable agents and high-pressure cleaners.

Residual Risks and Prevention

Details potential risks and recommended prevention or remedy measures for each lifecycle phase.

Lubricants

General Lubricant Information

Requirements for lubricants, importance of specified types, and handling precautions.

Lubricant Selection

Guidance on selecting lubricants based on machine design and requirements.

Material Compatibility

Lists materials that lubricants must generally be compatible with.

Temperature Characteristics

Importance of lubricant suitability for ambient temperature and viscosity.

Lubricant Ageing and Inspection

Recommendations for inspecting lubricants after prolonged downtime.

Solid Lubricants in Greases

Observes types of solid lubricants like graphite, MoS2, copper, calcium carbonate/hydroxide.

Chisel Pastes

Advisories on using chisel pastes for bearings and system pressure limits.

Overview and Functional Description

Reservoir Lid

Serves as protection against contamination and for filling.

Reservoir Venting Device

Provides air for the reservoir during pump operation and lubricant supply.

Stirring Paddle Function

Homogenises and smoothens lubricant, improving suction.

Pump Housing

Mounts the pump and accommodates elements, fittings, and shafts.

Pump Elements

The pump can be equipped with up to 5 pump elements.

Filler Fitting

Used for filling the pump from the bottom or connecting optional fittings.

Motor Function

Drives the pump; different types are available depending on the version.

Gear Function

Reduces motor speed to the necessary pump speed.

Ultrasonic Sensor

Monitors the filling level in the reservoir via LEDs.

Free Shaft End

For pumps supplied without a motor, the operator mounts a suitable motor.

Technical Data

General Technical Data

Lists operating pressure, number of pump elements, temperature, and protection classes.

Motor Technical Data

Provides detailed specifications for different motor types used with the pump.

Gear Ratios and Speeds

Specifies motor speeds required for lubrication grease and oil.

Hydraulic Connection Diagram

Illustrates the hydraulic circuit of the pump system.

Ultrasonic Sensor Technical Data

Details blind zone, scanning range, frequency, resolution, and switching states.

XYBU Reservoir Switch Points

Specifies switch point settings for high, pre-low, and low-level indications.

Reservoir Versions

Shows available reservoir variants (XYN/XYNA, XYBU) and sizes.

Tightening Torques

Specifies torque values for various components like pump elements and sensors.

Type Identification Code

Explains how to interpret the product's type identification code for selection.

Delivery, Returns, and Storage

Delivery Inspection

Instructions for checking shipment for damage and completeness upon receipt.

Product Returns

Procedures for cleaning and packing products for return.

Storage Conditions

Guidelines for dry, dust-free, and protected storage to prevent damage.

Corrosion Protection Maintenance

Recommends verifying and renewing corrosion protection every 6-12 months.

Motor Storage Conditions

Specific storage advice for motors, including insulation resistance checks.

Storage Temperature Range

Specifies admissible temperature ranges for parts with and without lubricant.

Storage of Lubricant-Filled Parts

Details conditions for storing parts filled with lubricant based on storage period.

Installation Procedures

General Installation Information

Only qualified personnel should install; pay attention to assembly and safety.

Installation Location

Protect against humidity, dust, vibrations; ensure accessibility.

Mechanical Connection

Ensure sufficient space for maintenance and component attachment.

Electrical Connection

Instructions for connecting the motor and ultrasonic sensor according to standards.

Adjusting Pump Element Output Volume

Step-by-step guide to adjust the output volume of pump element KR.

Mounting Pressure Control Valve

Procedure to protect each pump element with a pressure control valve.

Lubrication Line Connection

Installation instructions for lubrication lines for safe and smooth operation.

Filling with Lubricant

Instructions for filling the reservoir via various connections.

Initial Start-up

Inspections Prior to Initial Start-up

Checklist for electrical, mechanical connections, and component integrity.

Inspections During Initial Start-up

Checklist for unusual noises, leaks, lubricant quality, and lubrication points.

Operation

Refill Lubricant

Refers to the chapter on filling with lubricant for refilling procedures.

Cleaning

Cleaning Agents

Use only compatible cleaning agents and rinse thoroughly.

Exterior Cleaning

Mark wet areas, keep unauthorized persons away, clean outer surfaces.

Interior Cleaning

Normally not required; contact SKF Customer Service if needed.

Cleaning of the Ultrasonic Sensor

Clean the sensor face with a cloth if contaminated.

Maintenance

Pump Maintenance

Inspect and potentially replace pressure relief valves, check valves, and pump elements.

Maintenance of the Gear

Specifies service life and oil change interval for the gear unit.

Maintenance of the Ultrasonic Sensor

The ultrasonic sensor is free of maintenance.

Maintenance of the Motors

General advice for motor maintenance, including airways, surfaces, and condensation water checks.

Motor Bearings

Guidelines for replacing or inspecting motor bearings based on load type.

Measurement of Insulation Resistance

How to measure insulation resistance, safety precautions, and voltage limits.

Visual Inspections

Checklist for regular visual inspections of the product's components and operation.

Troubleshooting

Pump Does Not Run

Lists possible causes and remedies for a pump that fails to run.

Pump Runs but Supplies Little Lubricant

Lists causes and remedies for low or no lubricant supply.

Repairs

Check Pump Element and Replace Pressure Control Valve

Procedure for checking and replacing pump elements and pressure control valves.

Shutdown and Disposal

Temporary Shutdown

Procedures for temporarily shutting down the system.

Final Shutdown and Disassembly

Planning and execution of final shutdown and disassembly.

Disposal

Guidelines for product disposal according to EU and non-EU regulations.

Spare Parts

Pump Elements

Lists available pump elements with part numbers and gasket information.

Pressure Relief Valves

Lists available pressure relief valves with part numbers.

Closure Screw M22 x 1,5

Details the closure screw and its function.

Ultrasonic Sensors

Lists ultrasonic sensors for different reservoir versions with part numbers.

Motors

Lists available motors with part numbers.

Gear

Lists available gear ratios with part numbers.

Drive Assy (Motor and Gear)

Lists drive assemblies combining motors and gears with part numbers.

Drive Assy (Free Shaft End)

Lists drive assemblies for free shaft ends with part numbers.

Flange Seals

Lists available flange seals with part numbers and dimensions.

Reservoir Lid

Lists available reservoir lids with part numbers and features.

Reservoir Assy

Lists reservoir assemblies with part numbers and components included.

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