SKF MAX-1-2-230-IF105-R-V2 User Manual

CHANGE OVER VALVE UNIT
SKF MAXILUBE
(Translation from original Finnish operating and maintenance instructions compliant
with EU Directive 2006/42/EC)

SKF MAX-1-2-230-IF105-R-V2 Specifications

General

Brand	SKF
Model	MAX-1-2-230-IF105-R-V2
Category	Water Pump
Language	English

Summary

EC Declaration of Incorporation (230V/115V)

EU Declaration of Incorporation (24V)

Legal Disclosure and Warranty

Warranty and Liability

Details cases where SKF assumes no liability and warranty does not cover loss.

Explanation of Symbols, Signs, and Abbreviations

Safety Instructions

General Safety Instructions

Guidelines for all persons working on the product and supervisors.

General Behaviour When Handling Product

Instructions for safe handling, operation, and maintenance of the product.

Intended Use

Specifies the allowed use of the product for professional users in commercial activities.

Safety Instructions

Foreseeable Misuse

Lists prohibited uses that differ from stated instructions.

Product Modifications

Prohibits unauthorized conversions or modifications due to safety risks.

Other Applicable Documents

Lists other documents to be observed alongside these instructions.

Type Identification Plate Information

Explains the information found on the product's type identification plate.

Safety Instructions

Authorized Personnel

Defines qualifications for operators, mechanical specialists, and electricians.

Operator Qualifications

Defines an operator as a qualified person for normal operation and hazard avoidance.

Mechanical Specialist Qualifications

Defines a mechanical specialist's role in hazard detection and avoidance.

Electrician Qualifications

Defines an electrician's role in detecting and avoiding electrical hazards.

Briefing External Technicians

Outlines information required for external technicians before activities.

Personal Protective Equipment (PPE)

States the end-user's responsibility to provide suitable PPE.

Operation Guidelines

General observations for commissioning and operation.

Emergency Pump Stop

Procedure for conducting an emergency stop by cutting air supply.

Transport, Installation, Maintenance, Repairs

Precautions for transport, installation, maintenance, and repair activities.

Safety Instructions

Commissioning and Daily Start-up

Ensures all safety devices, connections, and labels are checked before start-up.

Cleaning Procedures

Guidelines for safe cleaning, avoiding fire risks and aggressive agents.

Lubricants

Lubricant General Information

Discusses various requirements lubricants must fulfill for different applications.

Lubricant Selection

Guidance on selecting suitable lubricants for centralized lubrication systems.

Lubricants

Material Compatibility

Lists materials lubricants must generally be compatible with.

Lubricant Ageing

Discusses lubricant suitability after prolonged downtime and inspection.

General Description

Maxilube Pumping Centre

Describes the function and components of the Maxilube pumping centre.

General Description

SKF Maxilube Changeover Valve Unit

Details the components and PI diagram of the changeover valve unit.

Operation

Pumping Centre Operation

Explains the sequence of operations for the pumping centre.

Commissioning Procedures

Critical steps and safety warnings for system commissioning.

Operation

Maxilube with ECO Lid Set

Step-by-step guide for commissioning the ECO lid set.

Operation

Maxilube with STA Lid Set

Step-by-step guide for commissioning the STA lid set.

Operation

Replacing Lubricant Barrel

Safety and procedural steps for replacing the lubricant barrel.

Maxilube ECO Barrel Replacement

Specific steps for replacing the barrel with an ECO lid set.

Operation

Maxilube STA Barrel Replacement

Specific steps for replacing the barrel with an STA lid set.

Operation

Manual Operation

Procedure for operating the system manually, especially during malfunctions.

IF-105 User Interface

IF-105 General Information

Overview of the IF-105 as the interface for programming and monitoring.

IF-105 Interface Design

Description of the IF-105 components: display, LEDs, buttons.

IF-105 User Interface

IF-105 LED Signals for Channels

Explains the meaning of LED signals for lubrication channels CH1 and CH2.

IF-105 LED Signals for Operation

Explains the meaning of LED signals L1, L2, and P for operational status.

IF-105 User Interface

IF-105 Buttons

Describes the function of each button on the IF-105 interface.

IF-105 Display Information

Explains the display capabilities for time, pressure, and pulse counts.

IF-105 Operation

IF-105 Normal Mode

Details functions like power saving, interval counting, and basic operation.

IF-105 Normal Mode Functions

Explains power saving, interval counting, and pressurization in normal mode.

IF-105 Operation

IF-105 Phase Codes

Lists and explains phase codes for normal and alarm modes.

IF-105 Operation

IF-105 Normal Mode Displays (MonoFlex/DuoFlex)

Describes display codes for MonoFlex and DuoFlex systems.

IF-105 Operation

IF-105 Normal Mode Displays (Progressive)

Describes display codes for the Progressive lubrication system.

IF-105 Operation

IF-105 Pressure and Pulse Displays

Explains how to view line pressure and pulse counter data.

IF-105 Power Failure Handling

Describes how the system preserves values and resumes after power interruptions.

IF-105 Alarms

Explains alarm conditions and LED indicators for one and two-channel systems.

IF-105 Low Level Alarm

Details the low level alarm condition and reset procedure.

IF-105 Operation

IF-105 Pressure Alarms (MonoFlex/DuoFlex)

Describes high and low pressure alarms for MonoFlex/DuoFlex systems.

IF-105 Pulse Alarm (ProFlex)

Explains the pulse alarm condition for ProFlex systems.

IF-105 Doser Monitor Alarm

Describes alarms from SKF Doser monitor for doser operation indication.

IF-105 Operation

IF-105 Air Pressure Switch Alarm

Explains alarms triggered by the air pressure switch in spray systems.

IF-105 Pump Change Warning

Details the warning message for pump changes in Dualset systems.

IF-105 Manual Operation

How to enter and perform manual operation using the IF-105.

IF-105 Settings

IF-105 General Settings

Basic values for lubrication cycle and pressurization time.

Entering IF-105 Password

Procedure for entering the password to access settings.

Entering IF-105 Settings

Steps to select and change setting values.

IF-105 Lubrication Cycle Counter

How to reset the lubrication cycle counter.

IF-105 Lubrication Cycle Setting

How to set the lubrication cycle value.

IF-105 Technical Specifications

IF-105 Technical Data

Lists operating temperature, dimensions, material, and protection class.

IF-105 Symbols

Explains abbreviations and symbols used for the IF-105 interface.

Maxilube Troubleshooting

Maxilube Technical Specifications

Maxilube Changeover Valve Unit Specifications

Details ambient temperature, air pressure, voltage, power, and weight.

Maxilube Connections

Describes input/output connections and cable channels on the unit.

Maxilube Designations

Explains the designation system for the Maxilube changeover valve unit.

Periodic Inspections

Troubleshooting

Malfunctions

Lists common malfunctions and initial checks.

Troubleshooting Table

Provides a detailed table of malfunctions, causes, and solutions.

Shutdown, Decommissioning, and Storage

Temporary Shutdown

Procedures for temporarily shutting down the system.

Final Decommissioning

Guidelines for decommissioning and disposing of the product.

Product Storage

Instructions for proper storage conditions and duration.

Spare Parts