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MKU Series
SKF MKU Series User Manual
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EN
for oi
l and f
lui
d gr
ea
se f
or u
se i
n SK
F Mo
noF
le
x
single-
line an
d oil
+air ce
ntrali
zed lubrication systems
Gear
Pu
mp Units of
P
r
oduct
Series
MKU, MKF
, MKL
V
er
sion 04
Assembly
instructions
acc.
to
EC
Dir
.
2006/42/EC
f
or
par
tly
compl
eted
machiner
y
, with
associated
oper
ating
instr
uctions
2
Table of Contents
EC Declaration of Incorporation
2
Table of Contents
4
Explanation of Symbols and Signs
7
Safety Instructions
9
General Safety Instructions
9
General Behavior When Handling the Product
9
Qualiied Technical Personnel
10
Electric Shock Hazard
11
System Pressure or Hydraulic Pressure Hazard
11
Operation
11
Assembly/Maintenance/Malfunction/Decommissioning/Disposal
12
Intended Use
12
Foreseeable Misuse
13
Disclaimer of Liability
13
Referenced Documents
14
Warning Labels on the Product
14
Residual Risks
15
Lubricants
17
General Information
17
Selection of Lubricants
17
Approved Lubricants
18
Lubricants and the Environment
19
Lubricant Hazards
19
Overview
20
Description of Designs
20
Equipment of a Mkx Gear Pump Unit
21
Order Code
22
MKU Gear Pump Units
22
MKF Gear Pump Units
24
MKL Gear Pump Units
26
Assembly
27
General Information
27
Setup and Attachment
27
Minimum Mounting Dimensions
28
Assembly Drawing with Minimum Installation Dimensions
29
MKU/MKF Gear Pump Units with
29
MKU/MKF/MKL Gear Pump Units with 3-Liter Plastic Reservoir for Oil and Luid Grease
30
MKU/MKF/MKL Gear Pump Units with 3-Liter Metal Reservoir for Oil and Luid Grease
31
MKU/MKF/MKL Gear Pump Units with 6-Liter Plastic Reservoir for Oil and Luid Grease
32
Example Hydraulic Connection
33
Example MKF
33
Example Hydraulic Connection MKU
34
Example Hydraulic Connection MKL
35
Attachment of a Gear Pump Unit
36
Electrical Connection
37
Electric Motor Connection
37
Electric Motor Connection with Cable Socket and Circular Plug
38
Electric Motor Connection with Cable Glands
39
Terminal Diagrams
40
Legend to the Terminal Diagrams
40
MKU, 2-Liter Reservoir
41
MKF, 2-Liter Reservoir
45
MKU, 3- or 6-Liter Reservoir
49
Voltage Design 230/115 VAC
57
Terminal Diagrams for
57
IGZ36 Control Unit, Voltage Design 230/115 VAC
60
IGZ36 Control Unit, Voltage Design 24 VDC
60
IG54 Control Unit, Voltage Design 230/115 VAC
61
IG54 Control Unit, Voltage Design 24 VDC
61
Technical Connection Data
62
Lubrication Line Connection
63
Assembly of the Main Lubrication Line with Tapered Sleeve Union
64
Assembly of the Lubrication Lines Using Plug Connectors
65
System Criteria for MKL Gear Pump Unit
66
General Information on Lubrication Line Arrangement
67
Venting Centralized Lubrication System
68
Note on the Rating Plate
69
Notes on the CE Marking
69
Safety Instructions
72
Lubricants
72
Delivery, Returns, and Storage
73
Checking the Delivery
73
Returns
73
Storage
73
Lubrication Units
73
Electronic and Electrical Devices
73
General Notes
73
Assembly
74
Information on Assembly
74
Functional Description
74
Structure of a Gear Pump Unit
75
Gear Pump Unit Without Control Unit
77
Gear Pump Unit with Control Unit (IG/IZ38, IGZ36, IG54)
78
Control Unit Designs with Their Basic Settings
79
Lubrication Systems
81
General
81
Total-Loss Lubrication Systems
81
Single-Line Systems with Piston Distributors
81
Lubricating Cycle Sequence
82
Lubricating Cycle of Prelubrication
82
Distributor
82
Lubricating Cycle of Relubrication Distributor
83
Commissioning
84
General
84
Interim Lubrication Pushbutton
84
Commissioning
85
Operation/Shutdown and Disposal
86
Operation
86
Temporary Shutdown
86
Recommissioning
87
Shutdown and Disposal
87
Maintenance
88
General
88
Maintenance Schedule
89
Service
89
Malfunctions, Causes, and Remedies
90
Prior to Beginning Troubleshooting
90
Replacing a Defective Fuse (24 VDC)
91
Commissioning, Product, and System Malfunctions
92
Technical Data
95
Spare Parts
96
Accessories
99
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Assembly Instructions
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SKF MKU Series Specifications
General
Brand
SKF
Model
MKU Series
Category
Water Pump
Language
English
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