SKF P203 - Table of Contents

5
Table of contents
Masthead ............................................................................................. 4
Table of contents .............................................................................. 5
Safety alerts, visual presentation, and layout ....................... 7
1 Safety instructions ........................................................................ 8
1.1 General safety instructions ................................................ 8
1.2 General electrical safety instructions ........................... 8
1.3 General behaviour when handling the product .......... 9
1.4 Intended use ............................................................................ 9
1.5 Persons authorized to use the product .......................... 9
1.6 Foreseeable misuse .............................................................. 9
1.7 Referenced documents ..................................................... 10
1.8 Prohibition of certain activities ..................................... 10
1.9 Painting plastic components and seals ...................... 10
1.10 Safety markings on the product .................................. 10
1.11 Note on the type plate ...................................................... 11
1.12 Notes on CE marking ........................................................ 11
1.13 Note on Pressure Equipment Directive ...................... 11
1.14 Note on UKCA marking .................................................... 11
1.15 Note on UL mark ................................................................. 11
1.16 Note on ECE mark .............................................................. 11
1.17 Notes on ADR certificate ................................................. 11
1.18 Note on EAC marking........................................................ 11
1.19 Note on China RoHS mark .............................................. 11
1.20 Emergency shutdown ...................................................... 11
1.21 Assembly, maintenance, fault, repair ........................ 12
1.22 First start-up, daily start-up.......................................... 12
1.23 Residual risks ..................................................................... 13
2 Lubricants ...................................................................................... 14
2.1 General information ........................................................... 14
2.2 Material compatibility ....................................................... 14
2.3 Temperature properties ................................................... 14
2.4 Aging of lubricants ............................................................. 14
2.5 Avoidance of faults and hazards .................................. 14
2.6 Solid lubricants ................................................................... 14
2.7 Chisel pastes ........................................................................ 14
3 Overview, functional description .......................................... 15
3.1 Pumps without a follower plate ......................................15
3.2 Pumps with a follower plate ............................................16
3.3 Display and control elements .........................................16
3.4 Pumps with an ultrasonic sensor .................................. 17
3.5 Electrical connections ....................................................... 17
3.6 Hydraulic connection diagrams .................................... 18
4 Technical data ............................................................................. 19
4.1 General technical data ....................................................... 19
4.1.1 .......................................................................................... 19
4.2 Electrical data ...................................................................... 20
4.3 Nominal delivery rates...................................................... 20
4.3.1 Influencing factors on the delivery rate ......... 21
4.3.2 Delivery rate charts for typical NLGI 2
lubricants ............................................................................. 21
4.4 Principle of operation of the intermittent low-level
signal .............................................................................................. 22
4.5 Operational limits of the intermittent empty signal
.......................................................................................................... 23
4.6 Processing of the low-level signals with external
control and monitoring of the pump ................................... 24
4.6.1 Display of the low-level signal ........................... 24
4.6.2 Remaining running time of the pump with a
low-level signal .................................................................. 24
4.7 Ultrasonic sensor ................................................................ 25
4.7.1 Switching points with BIBO reservoir design 27
4.8 Reservoir designs ............................................................... 28
4.9 Usable reservoir volume................................................... 30
4.9.1 Usable reservoir volume for reservoirs without
a follower plate .................................................................. 30
4.9.2 Usable reservoir volume for reservoirs with a
follower plate ...................................................................... 30
4.9.3 Usable reservoir volume for reservoirs with
double-lip follower plate ................................................. 30
4.10 Lubricant volume when an empty pump is filled for
the first time ................................................................................ 31
4.11 Tightening torques ........................................................... 32
4.12 Type identification code ................................................ 33
4.12.1 Basic parameters and reservoir design ........ 33
4.12.2 Pump elements ..................................................... 35
4.12.3 Power supply and electrical connections ... 36
4.12.4 Control, lubricant, and additional
specifications ..................................................................... 38
5 Delivery, returns, storage ........................................................ 39
5.1 Delivery ................................................................................... 39
5.2 Return shipment ................................................................. 39
5.3 Storage ................................................................................... 39
5.4 Storage temperature range ............................................. 39
5.5 Storage conditions for products filled with lubricant
.......................................................................................................... 39
5.5.1 Storage period up to 6 months .......................... 39
5.5.2 Storage period between 6 and 18 months .... 39
5.5.3 Storage period more than 18 months ............. 39
5.6 Declaration of decontamination ................................... 39
6 Assembly ....................................................................................... 40
6.1 General safety instructions ............................................. 40
6.2 Transporting the pumps ................................................... 40
6.3 Mechanical connection .................................................... 41
6.3.1 Minimum mounting dimensions ........................ 41
6.3.2 Assembly holes ....................................................... 43
6.3.3 Assembly holes for 15 l, 20 l, and 25 l
reservoirs .............................................................................. 44
6.4 Electrical connection ........................................................ 45
6.5 Setting the delivery rate on pump element R ........... 46
6.6 Installing the pressure limiting valve .......................... 47
6.7 Connection of the lubrication line ................................ 48
6.8 Filling with lubricant .......................................................... 48
6.8.1 Filling via the reservoir cover ............................. 48
6.8.2 Filling via filler nipple............................................ 49
6.8.3 Filling via the optional fill connection ............ 49
6.8.4 Initial filling of an empty pump with follower
plate ....................................................................................... 50
6.8.5 Initial filling of an empty pump with double-lip
follower plate ...................................................................... 51
6.9 Setting the lubrication time and pause time ............ 51
6.9.1 Possible settings of the lubrication time and
pause time for control circuit board V10-V23 ........ 52
6.9.2 Factory settings of the lubrication time and
pause time for control circuit board V10-V23 ........ 52
6.9.3 Modifying the lubrication time and pause time
using jumpers ..................................................................... 54
7 First start-up ................................................................................ 56
7.1 Inspections before first start-up .................................... 56