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Snapper 16 Series - User Manual

Snapper 16 Series
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Safety Instructions & Operator's Manual for
21" STEEL DECK
WALK MOWERS
SERIES 16
I PROPELLED MODELS
FRP216016
MODEL DESIGNATION
SELF-PROPELLED
CUTTING WIDTH
MODEL NUMBER EXPLANATION
I F I R I I' I=11 6_ I 16 I
I I I
SERIES DESIGNATION
ENGINE HORSE POWER
F - Flange Type Deck I R - Recycling Model
P - Self Propelled Model I
21 - 21" Cutting Width
60 - 6.0 HP (Engine Horse Power)
16- Series Designation
Thank you for buying a SNAPPER Product! Before operating your Walk Behind, read this manual carefully and pay
particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power
equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance
with the operating instructions and common sense.
COPYRIGHT © 2000
SNAPPER INC.
ALL RIGHTS RESERVED
8MAPPER_ McDonoughl GAi, 30253 U.S!A.
MANUAL No. 7-3692 (I.R. 4/29/00)
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Summary

Important Safety Instructions

Protection for Children

Keep children away from the mower and supervised by an adult during operation.

Slope Operation Safety

Exercise caution on slopes, mow across, not up/down, and avoid steep or uncertain slopes.

Operation and Maintenance Overview

Section 2 - Operating Instructions

Mower Controls and Adjustments

Section 3 - Maintenance Instructions

Change Engine Oil

Detailed steps for performing an engine oil change, including safety precautions.

Routine Maintenance Checks

Section 4 - Repair & Adjustments

Mower Blade Replacement

Procedures for replacing the mower blade, including wear limits.

Blade Sharpening

Instructions on how to properly sharpen the mower blade.

Blade Sharpening and Drive Control

Blade Sharpening Details

Further details and angle specifications for sharpening mower blades.

Drive System Service

Driven Disc Service Troubleshooting

Common problems affecting mower propulsion and their initial checks.

Driven Disc Adjustment

Steps to adjust the driven disc to correct drive system slippage.

Drive Disc Adjustments

Driven Disc Adjustment Procedure

Detailed steps for adjusting the driven disc position for optimal performance.

Replacing Rubber Driven Disc Ring

How to replace the rubber ring on the driven disc hub.

Driven Disc Assembly Repair

Replacing Rubber Driven Disc Ring (Cont.)

Continuation of steps for replacing the rubber ring on the driven disc hub.

Replacing Driven Disc Bearing

Procedure for replacing the bearing in the driven disc assembly.

Hex Shaft Bearing and Belt Service

Replace Bearing on Hex Shaft Pulley

Steps to replace the bearing on the pulley end of the hex shaft.

Engine Drive Belt Replacement

Instructions for replacing the stretch-type engine drive belt.

Transmission Belt Replacement

Engine Drive Belt Replacement (Cont.)

Continuation of steps for replacing the engine drive belt.

Transmission Poly-V Belt Replacement

Steps for replacing the transmission Poly-V belt.

Troubleshooting Common Problems

Engine Will Not Start (Recoil)

Common causes and corrective actions for engine starting issues.

Engine Stalls or Stops After Running

Troubleshooting steps for when the engine stops unexpectedly after running.

Engine Loses Power

Diagnosing and fixing issues causing the engine to lose power.

Mower Will Not Move; Loss of Traction

Troubleshooting traction problems on self-propelled models.

Service Schedule and Parts

Air Cleaner Maintenance

Engine Oil and Starting Checks

Overview

This document is an operator's manual for Snapper 21" Steel Deck Walk Mowers, Series 16, specifically for propelled models with the model number FRP216016. It provides comprehensive instructions for safe operation, maintenance, and adjustments.

Function Description

The Snapper 21" Steel Deck Walk Mower is a powerful cutting machine designed for residential and light commercial lawn care. It is a self-propelled walk-behind mower, meaning it moves forward on its own, reducing the effort required by the operator. The mower features a 21-inch steel deck, which houses the cutting blade, and is powered by an engine, typically around 6.0 HP. Its primary function is to cut grass efficiently and can be configured for recycling (mulching) or bagging grass clippings. The self-propelled feature, adjustable cutting height, and various safety mechanisms are designed to make lawn maintenance easier and safer for the operator.

Usage Features

The manual emphasizes safety as paramount, beginning with "IMPORTANT SAFETY INSTRUCTIONS" that warn of the machine's capability to amputate hands and feet and throw objects. Operators are urged to read, understand, and follow all instructions and warnings.

Pre-Operation Checklist: Before starting, operators must check that all guards, deflectors, grass bag, adapter, and covers are securely in place. Blade and wheel drive controls should move freely. The cutting height needs to be adjusted to the desired level, and engine oil should be checked and topped off if necessary. Fuel should be added outdoors with the engine off and cool, and any spilled fuel or oil must be cleaned. The mowing area should be cleared of objects like toys, wire, rocks, and limbs, and potential hazards like holes and stumps should be noted.

Starting and Stopping: To start the engine (primer models), the engine speed control is moved to "Fast." The primer button is pressed three times for a cold engine (not for warm engines). The blade control is pulled against the handle, and the rope start handle is pulled to crank the engine. After starting, a brief warm-up is recommended. To stop the engine and blade, the blade control is simply released. For self-propelled models, the ground speed control is moved to the desired speed position, and the wheel drive control is engaged against the handle to propel the mower forward. Forward speed can be adjusted while mowing. Releasing the wheel drive control stops forward motion.

Handle and Cutting Height Adjustment: The handle height can be adjusted by loosening lower nuts on each lower handle, moving the upper handle to the desired position, and then retightening the nuts. Cutting height is adjusted by pulling the height adjusting latch outward and moving it to one of six notches, with Notch 6 being the highest and Notch 1 the lowest. All wheels should be set to the same cutting height.

Recycling Operation: For best mulching results, grass should be cut when dry, removing no more than 1/3 of the blade length. All wheels are set to the highest cutting position (Notch 6), engine speed control to "FAST," and ground speed control to the slowest setting. If grass is dense, rear wheel latches can be lowered one notch below the front latches to improve performance.

Front Deck Baffle Adjustment (for models with "F" prefix): The front deck baffle is adjustable. For grass bagging, it should be secured in the lowest position. For mulching, it should be in the highest position. Wing nuts are loosened to adjust and then retightened. If mulching causes grass to blow out, the baffle can be lowered slightly.

Grass Catcher Installation: The grass catcher is installed by sliding its connector over the adapter flange and attaching its hooks over the middle handle cross bar.

Safety Precautions: The manual stresses keeping children and pets out of the mowing area, stopping the machine if anyone enters. Operators should never pull the mower backward unless absolutely necessary, and always look behind for children, pets, and hazards. Extra care is needed around blind corners, shrubs, and trees. Mowing across slopes is recommended, never up-and-down, with extreme caution when changing directions. Steep slopes or areas with uncertain stability should be avoided. Operators should wear safety glasses, long pants, and substantial footwear, never mowing barefoot or with sandals. The machine should not be operated under the influence of alcohol or drugs. If a foreign object is struck or the mower vibrates abnormally, the engine must be stopped, the spark plug wire disconnected, and the mower inspected for damage. The mower should not be operated without the entire grass catcher or guards in place, and discharge should not be pointed at people, cars, windows, or doors.

Maintenance Features

The manual outlines a detailed maintenance schedule to ensure the mower's longevity and safe operation, emphasizing the use of genuine Snapper replacement parts.

Service After First 5 Hours:

  • Change Engine Oil: Refer to the engine manual for specifications. For a clean change, the lower handle wing nuts are loosened, and the mower is stood up on the lower handle to drain oil through the dipstick tube into a container.
  • Check Transmission Grease: The transmission fill plug is removed, and the machine is rolled forward or backward to check if liquid grease is visible on the input gear. If not, Snapper "00" grease is added to cover the gear. This check should be performed every 25 hours.

General Maintenance (Annually or as needed):

  • Engine Drive Belt Check: Visually inspect the engine drive belt for cracks, fraying, or exposed strands. Replace if worn or damaged.
  • Transmission Poly-V Belt Check: Similarly, inspect the poly-v belt for cracks, fraying, or exposed strands. Replace if worn or damaged.
  • Mower Blade Check: Disconnect the spark plug wire and secure it away from the plug. Tilt the mower up on its rear wheels (not with the spark plug or carburetor down) to access the blade. Check the torque of the blade retaining cap screw (recommended 30-40 ft. lbs.). Inspect the blade for sharpness, wear, and damage, referring to "Blade Wear Limits" guidelines. Replace blades that are badly chipped, bent, out of balance, or cracked.
  • Cleaning Drive Disc & Driven Disc: If oil or grease causes slippage, clean the discs with a clean cloth, grease solvent, or hot soapy water, then rinse and dry.
  • Drive Spring Repair/Replacement: If the drive spring is loose, reconnect it. If broken, replace it with a new spring.
  • Driven Disc Adjustment: If the drive disc and driven disc are clean but the mower still slips, adjust the driven disc. Place the ground speed control in the number six speed position. Remove the driven disc spring and loosen the connector hex nut. Slide the driven disc assembly to 1/8" from the outside edge of the drive disc, remove looseness from the linkage, retighten the connector hex nut, and reinstall the spring.
  • Replacing Rubber Driven Disc Ring: If the rubber ring is worn or chunked to within 1/16" of the metal rim, it must be replaced. This involves freeing the clip from the transfer rod, removing the transfer rod and speed control rod, sliding the driven disc assembly off the hex shaft, removing screws and plate, installing a new ring, and reassembling.
  • Replacing Bearing in Driven Disc Assembly: If the bearing fails, the driven disc assembly is removed, the snap ring securing the hub to the thrust plate is removed, the hub assembly is slid out, screws are removed, and the bearing is replaced.
  • Replacing Bearing on Pulley End of Hex Shaft: To replace this bearing, the hex shaft is removed, the O-ring and bearing are removed, a new O-ring and bearing are installed, and the 3/8" hex lock nut is secured.
  • Engine Drive Belt Replacement (Stretch Type Belts): The driven disc is removed, the blade and blade hub are removed (mower tilted), the drive disc bolt is removed, the belt cover is removed, the old belt is lifted off, and a new belt is looped over the engine pulley and inserted through the deck slot.
  • Transmission Poly-V Belt Replacement: The driven disc is removed, the old belt routing is noted, a new Poly-V Belt is placed over the hex shaft and onto the driven pulley, worked onto the idler pulley, and twisted sideways between the differential bracket and drive pulley into the pulley groove, ensuring it's above the belt guide.

Storage Procedure: The engine owner's manual should be consulted for engine storage. For the mower, drain the fuel tank and run the engine until the carburetor is empty. Disconnect and remove the spark plug wire. Tape all openings to prevent water entry during washing. Tilt the mower on its rear wheels and thoroughly clean the underside of the deck. Lubricate exposed metal parts. On self-propelled models, loosen wing nuts on the ground speed control rod and handle knobs, then carefully fold the handles to prevent cable damage. Store the mower in a dry, weather-protected area.

Troubleshooting: A dedicated section provides a table of common problems, probable causes, and corrective actions, covering issues like engine not starting, stalling, losing power, excessive vibration, loss of traction, improper grass cutting, poor grass discharge, and oil leaking.

Primary Maintenance Philosophy: The manual includes an illustrated section emphasizing that "Dirt is your engine's enemy number 1!" It explains how dirt can damage the engine and how proper maintenance, especially of the air filter, can prevent issues like increased fuel consumption, power loss, hard starting, carbon build-up, and premature wear. It also highlights the importance of clean fuel and proper engine lubrication, warning against false oil level readings. The manual stresses that damage caused by poorly serviced air cleaners or improper lubrication is not covered under engine warranties.

Snapper 16 Series Specifications

General IconGeneral
Engine TypeBriggs & Stratton
Cutting Width21 in
Deck MaterialSteel
Weight78 lbs
Number of Blades1
Grass DisposalBag
Wheel Size8 in Rear
Drive TypeManual Push
Cutting Height1.25 - 4 in

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