SODICK A530D - User Manual

Wire EDM Machine Operation Table Of Contents
Copyright June, 98 Sodick Inc.
TABLE OF CONTENTS
INTRODUCTION I
DESCRIPTION OF THIS MANUAL II
ORIGIN OF THE NAME “SODICK” III
COMPANY PROFILE IV
CHAPTER 1 DESCRIPTION OF THE EDM PROCESS 1-1
GENERAL EDM FACTORS 1-1
WIRE DIAMETER AND WIRE GUIDES 1-1
WIRE TYPE 1-2
RECOMMENDED WIRES 1-2
HARD BRASS WIRE 1-2
FLUSHING 1-3
WIRE SPEED 1-3
WIRE TENSION 1-4
WATER RESISTIVITY 1-4
WORKPIECE MATERIAL AND HARDNESS 1-5
SPECIFIC PARAMETERS OF THE EDM PROCESS 1-5
OSCILLOSCOPE DISPLAY OF 3 DISCHARGE PULSES 1-6
ON 1-6
OFF 1-7
MA 1-7
HP 1-8
IP 1-8
V 1-9
SV 1-9
SF 1-10
C 1-10
WT 1-11
WS 1-11
WP – WC 1-11
UNDERSTANDING THE CONDITION FILE MANUAL 1-11
SURFACE FINISH EXPECTED 1-12
MORE ON THE EDM PROCESS 1-12
OTHER GENERAL TIPS ABOUT WIRE EDM 1-13
START FROM A START HOLE AND RUN IN SUBMERGE MODE . 1-13
CHECK FOR WIRE VERTICAL ALIGNMENT OFTEN. 1-13
MAKING PUNCHES AND DIES FIT. 1-13
CHAPTER 2 MACHINE LAYOUT DESCRIPTION 2-1
MACHINE: 2-2
DIELECTRIC SYSTEM: 2-2
CONTROL: 2-2
CONTROL SCREEN (CRT) RELATED KEYS: 2-2
KEYBOARD RELATED BUTTONS: 2-3

Summary

Chapter 1 Description of the EDM Process

General EDM Factors

Discusses fundamental factors influencing the EDM process.

Specific Parameters of the EDM Process

Details critical parameters controlling EDM operation and their impact.

Chapter 4 Program Makeup

Preparation and Wire Diameter Selection

Covers essential preparation steps and selecting the correct wire diameter.

Chapter 6 Description of Programming Codes and Words

Chapter 7 Wire Offset Description

Understanding and Programming Offsets

Chapter 8 Taper Cutting Information

Taper Cutting Considerations and Programming

Chapter 10 Description of Operating Aids

Q Routine Techniques (Macros)

Introduces Q routines as powerful tools for automating programming tasks.

Chapter 12 Maintenance

Display Maintenance Screen and Checklist

Covers monitoring service intervals and the comprehensive maintenance checklist.

Chapter 13 Set Up Procedure Check List

Machine Setup and Dry-Run Procedure

Details steps for machine setup, system checks, and performing a dry run.

Chapter 14 Quick Reference Section

Power Up, Power Down, and Rehome Procedures

Step-by-step guides for essential machine power and homing operations.

Axis Movement and Wire Installation

Edge Finding and Axis Display Adjustment

Vertical Wire Alignment

Chapter 17 Several Common Alarms & Messages

Common Alarms and Their Resolution

Lists common machine alarms and provides guidance on resolving them.

SODICK A530D Specifications

General

Brand	SODICK
Model	A530D
Category	Industrial Equipment
Language	English