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Details the purpose and scope of the manual for learning Sodick Wire EDM.
Explains the acronym and the meaning behind the company name Sodick.
Provides a chronological history of Sodick's development and milestones.
Discusses fundamental factors influencing the EDM process like wire diameter and type.
Explains the role and importance of flushing in the EDM process.
Details how wire speed and tension affect cutting performance and stability.
Describes how water conductivity impacts the EDM process and required settings.
Covers how material properties affect machining ease and EDM process parameters.
Introduces various parameters that control EDM process speed, finish, and accuracy.
Explains the visual representation of EDM cycles and related parameters.
Describes the main components: machine tool, dielectric system, and control.
Details CRT related keys and keyboard buttons for machine operation.
Explains program activation keys and related machine switches.
Covers UPS lamp, alarm lamps, submerged lamp, and amp/voltmeters.
Explains the function of program zero for setting the starting point.
Details the G92 command and process for setting the program zero point.
Explains how to use and manage multiple work coordinate systems.
Explains that CNC programs consist of explicit instructions with letters and values.
Outlines four essential steps before writing a manual CNC wire EDM program.
Describes G00 command for fast, non-cutting movement between points.
Explains G01 command for straight line cutting and related automatic functions.
Details G02 (CW) and G03 (CCW) for circular paths using I, J, or R words.
Illustrates a program using G00, G01, and G03 motion commands.
Introduces common codes like /, N, X, Y, Z, U, V, I, J, H, A, P, L, C, R, RA.
Provides a reference list of G codes with descriptions and page numbers.
Lists T codes used for machine functions like wire threading and flushing.
Presents M codes for program control, jumps, and specific machine operations.
Explains wire offsets for centerline distance and programming steps.
Details how to initiate offset (G41/G42) and cancel it (G40).
Covers approach patterns, test squares, and confirming offsets.
Discusses incorporating die clearance and using NC file headers.
Explains factors like die land, taper angle, and machining direction.
Describes tapering to the die top and machining a die with a land.
Outlines the three steps for programming taper (Initialize, Motion, Cancel).
Details control settings like Table to Limit, Upper, Lower, Program, and Next.
Discusses techniques for formatting programs and handling workpiece types.
Covers considerations for machining punches and dies, including tab areas.
Explains how subroutines simplify programming by reusing code blocks.
Provides detailed NC program examples for machining punches and dies.
Introduces Q routines for automating tasks and simplifying programming.
Details special G and M codes used in conjunction with Q routines.
Explains using G54-G959 for multi-part setups and tracking machine position.
Covers features for rotating or mirroring programs for different setups.
Questions covering the description of the EDM process and general EDM factors.
Questions on machine layout, axis names, and control panel buttons.
Exercises on program zero, coordinate systems, and wire diameter selection.
Questions related to program makeup, wire size, and starting point selection.
Emphasizes preventative maintenance and outlines daily, weekly, and monthly checks.
Provides details on specific maintenance tasks like resistivity meter and DI bottle.
Describes maintenance for lower wire roller and wire ejection rollers.
Covers maintenance and adjustments for reliable AWT operation.
Step-by-step guide for powering up and re-homing the machine.
Covers essential system checks and loading programs into memory.
Guides on workpiece setup, indicating position, and performing dry runs.
Details on moving to start position and initiating program cutting.
Provides quick reference for powering up, down, re-homing, and moving axes.
Covers procedures for installing wire and notes on handling.
Describes methods for edge finding using ST key and G80 code.
Guides on clearing memory, changing filenames, saving, loading, and editing files.
Overview of CRT screens and common preference settings.
Explains manual data input and command entry screens.
Details parameters for graphics display, interference checking, and scaling.
Describes the display screen and various SET screens for machine configuration.
Explains how to choose jog speeds using the MFR button on the remote.
Guides on jogging axes (X, Y, U, V) and performing edge/center finds.
Details procedures for zeroing display axes and aligning the wire.
Lists common alarms (E111, E161, E164, H161, H164, H171, H175, H189, H197).
General| Brand | SODICK |
|---|---|
| Model | A320D |
| Category | Industrial Equipment |
| Language | English |
