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Highlights the necessity of understanding manual techniques for operators.
Informs about the manual's use for programming and operating Sodick Wire EDM systems.
Introduces key factors influencing the EDM process like wire, flushing, speed, and tension.
Describes the main parts of the Wire EDM machine tool: table, head, axes.
Explains how to choose a convenient working point for programming.
Details the procedure for setting the program zero point using the G92 command.
Explains the use of multiple work coordinate systems (G54-G959).
Explains that CNC programs are explicit instructions like commands.
Outlines essential steps before writing a manual program: math, wire diameter, conditions, start point.
Describes how to cut straight lines with the wire, activating machine functions.
Details programming clockwise (G02) and counterclockwise (G03) circular paths.
Provides descriptions for common NC programming codes (N, X, Y, Z, U, V, I, J, H, A, P, L, C, R, Q).
A comprehensive list of G codes and their functions with page references.
Lists and explains T codes used for machine functions like flushing and threading.
Explains M codes commonly used for program control like stops and jumps.
Explains how offsets control wire position relative to the cut surface.
Details benefits like simplifying programming, using one program for multiple passes.
Outlines the three essential steps for using wire offsets: instate, drive, cancel.
Explains how to start wire radius compensation using G41/G42.
Details how H words specify offset registers and values.
Emphasizes the importance of using G40 to cancel compensation.
Stresses the need for test cuts to verify conditions and offsets for accuracy.
Guides on modifying offsets based on test cut results to achieve desired size.
Shows how to use offsets to create die clearance by adjusting values.
Discusses factors like die land, taper angle, and growth calculation.
Outlines the three steps for programming taper cuts: initialize, motions, cancel.
Explains how to start taper cutting mode using G51/G52 and angle.
Details machine settings like Table to Limit, Upper, Lower, Program, Next.
Emphasizes the importance of formatting for EDM programming and using aids.
Discusses considerations for machining punches, including tab area and grinding.
Covers specific challenges and techniques for machining dies, including trim passes.
Introduces subroutines for simplifying repetitive programming tasks.
Explains Q routines as powerful programming aids for automation.
Defines Q routines, their execution, and how they differ from main/sub routines.
Explains using G54-G959 for managing multiple workpieces and setups.
Stresses the need for regular maintenance to prevent issues and ensure longevity.
Lists checks categorized by frequency: By Hour, Daily, Weekly, Bi-Weekly, Monthly, Quarterly.
Steps for powering on, re-homing, and checking machine axis positions.
Steps for indicating workpiece level and setting positions.
Details how to perform a dry run of the program to check for errors.
Steps to start cutting the part after setup verification and checks.
Step-by-step instructions for powering the machine on, off, and re-homing.
Steps and notes for spooling and feeding wire through the machine.
Explains finding workpiece edges using the ST key and G80 code.
Steps for ensuring the wire is perfectly vertical for accurate cuts.
Covers clearing memory, renaming files, saving, loading, and deleting programs.
Explains the manual data input screen for typing commands and programs.
Explains how to start and monitor programs on the RUN screen.
Procedure for locating workpiece edges using the ST button on the remote.
Steps for aligning the wire vertically using the remote and test block.
General| Brand | SODICK |
|---|---|
| Model | A600 |
| Category | Industrial Equipment |
| Language | English |
