Sole Diesel SDZ-165 - User Manual

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Solé Diesel, S.A. C-243 b, km 2 · 08760 Martorell (Barcelona) ·Tel. +34 93 775 14 00 · www.solediesel.com · info@solediesel.com
Manual del Operador Motores Diésel Marino. Revisión 0.07/2018
Marine diesel
engines
Operator’s manual
SDZ-165
SDZ-205
SDZ-280
SDZ-280R
U_CTMT165280_EN
Revision 0

Summary

Safety Precautions and Instructions

Types of Safety Precautions

Explains the meaning of warning symbols like WARNING, CAUTION, and NOTICE.

Operational Safety Guidelines

Covers safety for exhaust, battery, moving parts, and hot components during operation.

Maintenance and Handling Safety

Precautions for personal protective equipment, cleaning, and general handling.

Engine Labels and Warnings

Details important safety labels and visual warnings found on the engine.

Solé Diesel Warranty Information

Limited and Extended Warranty Coverage Periods

Details warranty duration based on operating hours and months.

Warranty Restrictions and Exclusions

Lists conditions that limit or void warranty coverage.

Manufacturer and Purchaser Responsibilities

Outlines duties for warranty claims and product care.

After-Sales Service and Contact Information

Procedures for making warranty claims and contacting customer support.

Engine Information

Engine Identification and Serial Numbers

Guidance on locating and identifying engine serial numbers and labels.

Engine Parts Identification Diagram

A visual guide identifying key engine components with numbered references.

Transport, Handling, and Storage

Engine Reception and Unpacking Procedures

Checks to perform upon delivery and steps for unpacking the engine safely.

Packed and Unpacked Engine Handling

Safe methods for lifting, moving, and transporting the engine.

Engine Storage Guidelines

Recommended conditions and procedures for storing engines long-term.

Engine Installation

Permissible Installation Angles

Specifies maximum continuous and temporary installation angles.

Engine Installation Step-by-Step Guide

A sequential guide covering connections and setup tasks for engine installation.

Engine Operation

Pre-Start Checklist and Engine Cranking

Essential checks before starting and the procedure for cranking the engine.

Engine Stopping and Low-Temperature Operation

Procedures for stopping the engine and operating in cold conditions.

Winterization, Storage, and Restoration Procedures

Steps for preparing the engine for winter, storage, and returning to operation.

Systems and Scheduled Maintenance

Maintenance Safety and Prevention

General precautions and safety measures to follow during maintenance operations.

General Maintenance Tasks

Covers screw tightening, valve clearance, and compression pressure checks.

Lubrication System Maintenance

Procedures for oil filter changes, oil level checks, and oil changes.

Fuel System Maintenance Procedures

Tasks related to fuel level, tank cleaning, fuel filter, and bleeding the system.

Cooling System Maintenance

Maintenance for coolant, seawater filter, and zinc anode inspection.

Inlet and Exhaust System Maintenance

Inspection of air filter and exhaust system components.

Electrical System Maintenance

Maintenance for battery, starter, alternator, fuses, and relays.

Troubleshooting Engine Failures

Fault Diagnosis Procedures and Warranty Actions

General steps for diagnosing faults and actions within warranty period.

Manual Start Failures and Solutions

Common causes and fixes for manual start failures.

Operation Issues: Smoke, Power, and Pressure Problems

Diagnosing and resolving issues related to smoke, low power, and oil pressure.

Overheating and Battery Charge Issues Troubleshooting

Troubleshooting steps for engine overheating and faulty battery charge.

Technical Specifications

SDZ-165 Model Specifications

Detailed performance and dimensional data for the SDZ-165 engine model.

SDZ-205 Model Specifications

Detailed performance and dimensional data for the SDZ-205 engine model.

SDZ-280 Model Specifications

Detailed performance and dimensional data for the SDZ-280 engine model.

SDZ-280 R Model Specifications

Detailed performance and dimensional data for the SDZ-280R engine model.

Tightening Torques

Important Nuts and Screws Torque Values

Specified torque values for critical fasteners on the engine.

Wiring Diagrams

Electrical System Wiring Schematics

Visual representation of the engine's electrical connections and layout.

Overall Dimensions and Technical Data

SDZ-165 Engine Dimensions and Coupling

Physical size, mounting details, and gearbox coupling information.

SDZ-205 Engine Dimensions and Technical Data

Physical size, connection data, and overall technical details.

SDZ-280 Engine Dimensions and Technical Data

Physical size, connection data, and overall technical details.

Instructions for Replacement and Removal

Engine Replacement and Disposal Guidelines

Procedures and legal compliance information for engine replacement and disposal.

Inspection Prior to Propulsion Engine Delivery

Pre-Delivery Inspection Checklist

Checklist for installer, owner, engine, installation, and lines data.

Pre-Start Up and No-Load Operation Checks

Verifying system readiness and basic engine operation without load.

Engine Operation Under Propeller Load Test

Testing engine performance and rpm under load with propeller engaged.

Owner Information and Documentation Handover

Process for delivering manuals, reviewing functions, and owner orientation.

Maintenance Log

Maintenance Record Keeping Template

A template for logging service history, dates, hours, and descriptions.

Sole Diesel SDZ-165 Specifications

General

Brand	Sole Diesel
Model	SDZ-165
Category	Engine
Language	English