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Sole Diesel SN-85 - User Manual

Sole Diesel SN-85
39 pages
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ENGINE INSTRUCTIONS MANUAL
SN-85
SN-85L
SN-110
MARINE DIESEL ENGINES
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Summary

0. INTRODUCTION

0.0 FOREWORD

Manufacturer's introductory message to the user.

0.1 USING THE INSTRUCTION MANUAL

Guidance on effective use of the engine manual.

0.1.1 IMPORTANCE OF THE MANUAL

Explains the manual's role in engine operation and reliability.

0.1.2 CONSERVING THE MANUAL

Instructions for the proper care and storage of the manual.

0.1.3 CONSULTING THE MANUAL

How to navigate and find information within the manual.

0.1.4 SYMBOLS IN THE MANUAL

Explanation of safety and operational symbols used throughout the manual.

1. GENERAL INFORMATION

1.1 ENGINE MANUFACTURERS IDENTIFICATION DATA

Details on engine manufacturer and model identification.

1.2 TECHNICAL ASSISTANCE AND MAINTENANCE INFORMATION

Information on obtaining support and maintenance services.

1.3 GENERAL SAFETY NOTICES

Overarching safety precautions for engine operation and handling.

1.3.1 RESIDUAL RISKS INFORMATION

Details on potential risks not fully eliminated by safety measures.

1.3.2 SAFETY REGULATIONS

Specific rules and prohibitions for safe engine use and maintenance.

2. PRELIMINARY ENGINE INFORMATION

2.1 GENERAL DESCRIPTION

Overview of the engine's main features and specifications.

2.2 COOLING CIRCUIT

Explanation of the engine's cooling system design.

2.2.1 COOLING CIRCUIT, COOLANT

Specific components and operation of the cooling circuit.

2.2.2 SEAWATER COOLING CIRCUIT

Details on the seawater cooling circuit.

2.3 LUBRICATION CIRCUIT

Description of the engine's oil lubrication system.

2.3.1 ENGINE

How the engine's internal parts are lubricated.

2.3.2 GEARBOX

Information on the lubrication system for the gearbox.

2.4 FUEL CIRCUIT

Overview of the engine's fuel delivery system.

2.4.1 INJECTION PUMP

Details on the fuel injection pump's specifications and function.

2.5 ELECTRICAL PLANT

Description of the engine's electrical systems.

2.5.1 ELECTRICAL PLANT AND INSTRUMENT PANEL

Components and layout of the electrical system and control panel.

2.6 TECHNICAL SPECIFICATIONS

Comprehensive technical data and performance metrics of the engine.

2.6.1 ENGINE DIMENSIONS

Physical dimensions and outline drawings of the engine.

2.7 REDUCER GEARBOX

Information specific to the reducer gearbox unit.

3. TRANSPORT, HANDLING AND STORAGE

3.0 GENERAL WARNINGS

Important safety precautions during transport and handling.

3.1 PACKING AND UNPACKING

Procedures for unpacking and preparing the engine for use.

3.1.1 PACKING AND UNPACKING WITH PALLET AND WOODEN CRATE

Specific steps for handling engines packed in wooden crates.

3.1.2 PACKING AND UNPACKING WITH PALLET AND SKELETON CRAT

Specific steps for handling engines packed in skeleton crates.

3.1.3 PACKING AND UNPACKING WITH ENGINE MOUNTING FIXTURE AND PLASTIC PACKAGIN

Specific steps for handling engines packed with mounting fixtures.

3.2 RECEIPT

Procedures for inspecting the engine upon delivery.

3.3 TRANSPORT AND HANDLING THE PACKED ENGINE

Guidelines for safely transporting the engine in its packaging.

3.4 TRANSPORT AND HANDLING OF THE UNPACKED ENGINE

Guidelines for safely transporting the engine once unpacked.

3.5 STORAGE OF PACKED AND UNPACKED ENGINE

Recommendations for storing the engine properly.

4. INSTALLATION

4.0 GENERAL WARNINGS

Safety advice pertinent to engine installation.

4.1 ASSEMBLY DATA

Technical specifications and torques for engine assembly.

4.2 ENGINE SUPPLIES

Information on fluids and consumables for the engine.

4.2.1 CHANGING OIL

Procedures for changing engine and gearbox oil.

4.2.1.1 CHANGING ENGINE SUMP OIL

Step-by-step guide for replacing engine oil.

4.2.1.2 CHANGING GEARBOX OIL

Step-by-step guide for replacing gearbox oil.

4.2.2 FILLING THE COOLING CIRCUIT

Instructions for filling the engine's cooling system with coolant.

4.2.3 REFUELING

Guidelines for safely refueling the engine.

4.3 INSTALLATION

Advice on proper engine placement and setup.

4.4 INDICATIONS FOR REMOVAL; DISPOSAL OF WASTE MATERIAL

Procedures for disposing of waste materials in compliance with regulations.

5. PREPARING THE ENGINE FOR USE

5.0 GENERAL WARINGS

Safety precautions before preparing the engine for operation.

5.1 INSTRUCTIONS FOR FIRST STARTING

Steps and checks required before starting the engine for the first time.

5.1.1 BLEEDING AIR FROM THE FUEL SUPPLY SYSTEM

Procedure to remove air from the fuel supply system.

5.2 PRELIMINARY RUNNING TEST

Tests to perform after initial setup before full operation.

5.2.1 NO-LOAD RUNNING TEST

Conducting an engine test without any load applied.

5.2.2 RUNNING-IN

Recommended steps for the engine's initial break-in period.

6. USING THE ENGINE

6.0 GENERAL WARINGS

Safety advice for normal engine operation.

6.1 STARTING THE ENGINE

Step-by-step guide on how to start the engine.

6.2 STOPPING THE ENGINE

Correct procedure for shutting down the engine.

6.3 USING THE ENGINE INFREQUENTLY

Special considerations for engines not used regularly.

6.4 OPERATING THE ENGINE AT LOW TEMPERATURES

How to operate the engine safely in cold weather conditions.

6.5 CONSERVATION

Recommendations for protecting the engine from corrosion and rust.

6.6 LONG INACTIVITY INSTRUCTIONS

Procedures for storing the engine during extended periods of non-use.

6.7 RESTORATION OF THE RUNNING CONDITIONS

Steps to prepare the engine after a period of inactivity.

7. REPAIR AND MAINTENANCE

7.0 GENERAL WARNINGS

Safety precautions to be observed during maintenance.

7.1 TYPE AND FREQUENCY OF INSPECTIONS AND MAINTENANCE INTERVENTIONS

Table detailing maintenance tasks and their frequencies.

7.2 OPERATION DESCRIPTION

Detailed procedures for common maintenance operations.

7.3 TROUBLE SHOOTINGS

Common engine problems, their causes, and solutions.

8. ADDITIONAL INSTRUCTIONS

8.0 ADDITIONAL INSTRUCTIONS

Supplementary information and general guidelines.

8.1 INSTRUCTIONS FOR DECOMMISSIONING, SCRAPPING AND DISPOSAL

Procedures for retiring and disposing of the engine.

8.2 DERATING OF ENGINE DUE TO FUEL AND COMBUSTION PROPERTIES

How fuel and combustion properties affect engine output.

9. TECHNICAL ANNEXES

9.0 OIL SPECIFICATIONS

Recommended types of engine and gearbox oils.

9.0.1 ENGINE OIL TO BE USED

Details on the correct engine oil to use.

9.0.2 GEARBOX OIL

Details on the correct gearbox oil to use.

9.1 SPECIFICATIONS FOR ENGINE INSTALLATION

Technical requirements for installing the engine.

Sole Diesel SN-85 Specifications

General IconGeneral
BrandSole Diesel
ModelSN-85
CategoryEngine
LanguageEnglish

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