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Sole Diesel SM-105 - User Manual

Sole Diesel SM-105
42 pages
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ENGINE INSTRUCTIONS MANUAL
MINI-74
SM-105
MARINE DIESEL ENGINES

Table of Contents

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Summary

Introduction and Manual Guidance

Foreword

Introductory message from the manufacturer regarding the engine's quality and service.

Using the Instruction Manual

Guide on how to effectively use and understand the manual for engine operation and maintenance.

Safety Symbols and Notices

Explanation of Safety Symbols

Details the meaning of various safety symbols used in the manual for hazard identification.

General Engine Information

Manufacturer Identification Data

Engine manufacturer details and identification plate information.

Technical Assistance and Maintenance

Information on obtaining technical support and authorized servicing.

General Safety Notices

Essential safety precautions for engine operation and handling.

Safety Information and Regulations

Residual Risks Information

Awareness of potential risks and hazards associated with engine use.

Safety Regulations

Specific rules and prohibitions for safe operation and maintenance.

Engine Preliminary Information

General Engine Description

Overview of the engine's main systems and characteristics.

Freshwater Cooling Circuit

Details of the engine's freshwater cooling system components and operation.

Engine Systems Overview

Seawater Cooling Circuit

Details of the engine's seawater cooling system components and operation.

Engine Lubrication Circuit

Description of the engine's lubrication system and oil flow.

Gearbox Lubrication

Information on the lubrication requirements for the gearbox.

Fuel and Electrical Systems

Fuel Circuit and Injection Pump

Components of the fuel system and injection pump specifications.

Electrical Plant and Instrument Panel

Layout and functions of the electrical system and control panel.

Technical Specifications

Engine Specifications

Detailed technical data including dimensions, power, and capacities.

Engine Dimensions (MINI-74)

MINI-74 Engine Dimensions

Physical dimensions for MINI-74 engine with different gearboxes.

Engine Dimensions (SM-105)

SM-105 Engine Dimensions

Physical dimensions for SM-105 engine with different gearboxes.

Gearbox Information

General Gearbox Information

Overview of gearbox types, materials, and basic operation.

Transport, Handling, and Storage

General Warnings

Safety precautions for handling and storing the engine.

Packing and Unpacking

Procedures for unpacking and preparing the engine for use.

Receipt and Inspection

Guidelines for inspecting the engine upon delivery.

Transport and Storage Procedures

Packed Engine Handling

Methods for transporting the engine when packed.

Unpacked Engine Handling

Methods for transporting the engine after unpacking.

Engine Storage Guidelines

Recommendations for storing the engine during idle periods.

Installation Procedures

General Installation Warnings

Crucial safety warnings related to engine installation.

Assembly Data and Tightening

Torque values and sequences for engine assembly.

Engine Supplies and Fluids

Changing Engine Oil

Step-by-step guide for replacing engine oil.

Changing Gearbox Oil

Step-by-step guide for replacing gearbox oil.

Cooling Circuit and Refueling

Filling the Cooling Circuit

Procedure for filling the engine's cooling system with coolant.

Refueling and Installation Notes

Refueling Procedures

Instructions for safely refueling the engine with diesel fuel.

Engine Installation Considerations

Important factors for proper engine installation.

Waste Material Disposal

Guidelines for environmentally responsible disposal of waste materials.

Preparing the Engine for Use

General Warnings Before Use

General safety warnings before initial engine startup.

First Starting Instructions

Detailed steps for the initial startup of a new engine.

Fuel System Preparation

Bleeding Air from Fuel System

Procedure to remove air from the fuel system before starting.

Preliminary Running Tests

No-Load Running Test

How to perform a test run without load.

Running-In Procedure

Recommended steps for the engine's initial break-in period.

Using the Engine

Starting the Engine

Step-by-step guide for starting the engine correctly.

Engine Operation and Low Temperatures

Stopping the Engine

Correct procedure for shutting down the engine.

Infrequent Engine Use

Precautions for engines used intermittently.

Operating in Low Temperatures

Guidelines for operating the engine in cold weather conditions.

Engine Conservation and Inactivity

Engine Conservation

Recommendations for protecting the engine from environmental factors.

Long Inactivity Instructions

Procedures for preparing the engine for extended periods of non-use.

Restoring Running Conditions

Steps to follow to recommission the engine after storage.

Repair and Maintenance Overview

General Maintenance Warnings

Safety warnings applicable to all maintenance tasks.

Maintenance Schedule and Frequency

A comprehensive schedule of routine maintenance tasks.

Maintenance Operating Descriptions (Part 1)

Engine and Gearbox Oil Change

Detailed procedure for changing engine and gearbox oil.

Oil Filter Replacement

Guide for replacing the engine oil filter.

Checking Valve Clearance

Procedure for measuring and adjusting valve clearance.

Maintenance Operating Descriptions (Part 2)

Alternator Belt Tension Adjustment

How to check and adjust alternator belt tension.

Water Filter Cleaning

Procedure for cleaning the cooling system water filter.

Cooling Circuit Water Change

Steps to drain and refill the engine's cooling system.

Maintenance Operating Descriptions (Part 3)

Battery Electrolyte and Charge Check

How to check battery status and maintain electrolyte levels.

Fuel Decanting Filter Drainage

Procedure for draining water from the fuel decanting filter.

Fuel Filter Replacement

Instructions for replacing the engine's fuel filter.

Injector Checking

Guidelines for checking fuel injector performance.

Maintenance Operating Descriptions (Part 4)

Incandescent Spark Plug Check

How to check glow plugs for proper function.

Air Filter Cleaning and Replacement

Steps for cleaning and replacing the air filter element.

Sea Water Pump Impeller Check

Procedure for inspecting and replacing the sea water pump impeller.

Alternator and Starting Motor Check

Checks for the alternator and starter motor.

Maintenance Operating Descriptions (Part 5)

Fuel Tank Cleaning

Steps for cleaning the engine's fuel tank.

Alternator Belt Replacement

Procedure for replacing the alternator belt.

Cylinder Compression Check

How to measure cylinder compression pressure.

Injection Pump Inspection

Important checks for the fuel injection pump.

Troubleshooting Engine Failures

Engine Failure Causes

Table listing common engine failures and their potential causes.

Fuel System Issues

Troubleshooting specific problems related to the fuel system.

Lubrication System Issues

Troubleshooting specific problems related to the lubrication system.

Additional Instructions

Decommissioning, Scrapping, and Disposal

Procedures and regulations for retiring the engine.

Engine Derating Factors

Information on how fuel and air properties affect engine output.

Technical Annexes: Oil Specifications

Engine Oil Specifications

Recommended engine oil types and viscosity ratings.

Gearbox Oil Specifications

Recommended gearbox oil types and specifications.

Technical Annexes: Installation and Dipstick

Engine Installation Specifications

Data for engine installation, including air/exhaust displacements and cable lengths.

Oil Dipstick Modification for Inclined Engines

Instructions for modifying the oil dipstick for inclined engine installations.

Sole Diesel SM-105 Specifications

General IconGeneral
BrandSole Diesel
ModelSM-105
CategoryEngine
LanguageEnglish

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