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Sony RMT-B118P - User Manual

Sony RMT-B118P
105 pages
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Sony Corporation
Home Entertainment Business Group
SERVICE MANUAL
9-890-762-11
2011H6900-1
© 2011.08
Published by Design Engineering Dept.
BLU-RAY
DISC / DVD PLAYER
BDP-BX18/S185/S186
RMT-B118A/B118P/B109C
SPECIFICATIONS
System
Laser: Semiconductor laser
Inputs and outputs
(Jack name:
Jack type/Output level/Load impedance)
HDMI OUT:
HDMI 19-pin standard connector
LINE OUT VIDEO:
Phono jack/1.0 Vp-p/75 ohms
LAN (100):
100BASE-TX Terminal
USB:
USB jack Type A maximum current 500mA
General
Power requirements:
120V AC, 60
Hz (BDP-S185:US, CND/BX18)
220 – 240V AC, 50/60Hz (AEP,UK, AUS,RUS,CN)
Power consumption:
10 W
Dimensions (approx.):
290mm × 188mm × 42.5mm
(width/depth/height) incl. projecting parts
Mass (approx.):
1.1kg
Operating temperature:
5 ºC to 35 ºC(41 F to 95 F)
Operating humidity:
25 %
to 80 %
Supplied accessories
Specifications and design are subject to change
without notice.
Audio/video cable (phono plug ×3) (1)(AUS,RUS,US,CND)
Remote commander (remote) (1)
Size AA (R6) batteries (2)
Photo: BDP-S185
Remote : RMT-B118A
HDMI cable (1) (
BDP-S185:CN/BX18)
(BDP-S185:US/BX18:US)
ENERGY STAR and the ENERGY STAR mark
are registered U.S. marks. ENERGY STAR is a
registered mark owned by the U.S. government.
US Model
Canadian Model
Australian/NZ
Model
Chinese Model
Russian Model
AEP Model
UK Model
LINE OUT R-AUDIO-L:
Phone jack/2 Vrms/10 kilohms
DIGITAL OUT (COAXIAL):
Phono jack/0.5 Vp-p/75 ohms
BDP-S185
BDP-S185/BX18
BDP-S185/S186
º
º
TM
Ver. 1.0 2011.08
(For connecting a USB device)
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Summary

Service Manual Overview

Specifications

Details the technical specifications of the Blu-ray Disc/DVD player.

Safety Check-out Procedures

Leakage Test

Procedure to test for AC leakage current from exposed metal parts to earth ground.

Unleaded Solder Information

Information on characteristics and handling of unleaded solder used in manufacturing.

Service Notes

Disc Removal Procedure

Procedure for forced ejection of a disc when the tray cannot be opened normally.

Optical Device Replacement Procedure

Steps required after replacing the optical device, including software setup and barcode scanning.

Test Disc Verification

Lists test discs and their specifications for verifying player performance.

Operation and Display Verification

Detailed checks for various test disc formats to verify playback and output.

BLX-104 Menu Functions

BLX-104 Menu Function (1)

Describes the Main Menu display when a disc is inserted for BLX-104.

BLX-104 Menu Function (3)

Details Main Menu options and sub-menu navigation for BLX-104.

BLX-104 Menu Function (4)

Explains Sub menu1 functions and interactions with the Main Menu for BLX-104.

BLX-104 Menu Function (5)

Details Sub menu2 functions and interactions with the Main Menu for BLX-104.

BLX-104 Menu Function (6)

Explains Sub menu3 functions and interactions with the Main Menu for BLX-104.

BLX-104 Menu Function (7)

Details Sub menu4 functions and interactions with the Main Menu for BLX-104.

BLX-204 Menu Functions

BLX-204 Menu Function (1)

Describes the Main Menu display when a disc is inserted for BLX-204.

BLX-204 Menu Function (3)

Details Main Menu options and sub-menu navigation for BLX-204.

BLX-204 Menu Function (4)

Explains Sub menu1 functions and interactions with the Main Menu for BLX-204.

BLX-204 Menu Function (5)

Details Sub menu2 functions and interactions with the Main Menu for BLX-204.

BLX-204 Menu Function (6)

Explains Sub menu3 functions and interactions with the Main Menu for BLX-204.

BLX-204 Menu Function (7)

Details Sub menu4 functions and interactions with the Main Menu for BLX-204.

Drive Repairing Procedures

Preparation for Drive Repair

ESD measures and FFC holder opening instructions for drive component handling.

Drive Checking Flow

Flowchart for diagnosing issues within the drive (BU) section.

BU Check Flow

Detailed flowchart for checking the Optical Block Unit (BU) before replacement.

BU (Optical Block) Repair Guide

Guide for repairing/adjusting BU data to EEPROM, including requirements and remarks.

BU Adjustment Flow

Flowchart for writing OP data to the Optical Block Unit (BU) after replacement.

KEM-470 AAA;C2 RP Packing Specification

Specifications for packing the KEM-470AAA/C2RP optical block.

KEM-470 AAA;C2 RP Packing Procedure

Detailed steps for packing the KEM-470AAA/C2RP optical block into cartons.

BU Data Decode Jig Software

Information on the BDPRdec.exe software for decoding BU data and its installation.

Loading Assembly Service Parts

Details on loading assembly service parts, compatibility, and FFC connections.

Laser Caution Label Handling

Instructions to reuse the original laser caution label on new loading assemblies.

BU Assy Replacement Data Handling

Details about OP data control, barcode labels, and the need for reading/saving data.

New Service Method for BU Data Transfer

Describes the new method for obtaining and transferring BU data using digital camera and PC.

New Service Method Illustration

Illustrates the process of shooting barcodes, converting data, and loading it via USB.

Disassembly Procedures

Disassembly Flowchart

Sequential steps for disassembling the unit, indicating page numbers for each part.

Tray Cover Assy Removal

Visual guide for removing the tray cover assembly.

Top Panel Removal (1;2)

Step-by-step guide with images for removing the top panel.

Top Panel Removal (2;2)

Continuation of the top panel removal process, showing final steps and unit opening.

FR-316 Board Removal

Instructions for removing the FR-316 board, including screws and cables.

Switching Regulator Removal

Steps for removing the switching regulator, including ESD shield and harness.

MB-143 Board Removal

Instructions for removing the MB-143 board, highlighting screws and flexible flat cables.

Drive Unit Removal

Guide for removing the BD drive unit, including screws and various flat cables.

Circuit Boards Location Diagram

Diagram showing the physical locations of the MB-143 board, FR-316 board, and Switching Regulator.

Block Diagrams

Overall System Block Diagram

High-level block diagram showing the main components and their interconnections.

DSP Block Diagram Details

Detailed block diagram of the Digital Signal Processor (DSP) and related memory interfaces.

AV Output Block Diagram

Block diagram illustrating the audio and video output sections, including HDMI and analog outputs.

USB and Ethernet Block Diagram

Block diagram showing the USB and Ethernet interfaces and their connections.

Power Supply Block Diagram

Block diagram detailing the power supply circuits, regulators, and voltage distribution.

Schematic Diagrams

Schematic Diagram Conventions

General notes and conventions used in the schematic diagrams, including component notations.

Frame Schematic Diagram

High-level schematic showing the overall frame and main connections of the unit.

FR-316 Board Schematic Diagrams

Schematic diagrams for the FR-316 board, detailing its circuitry and connections.

MB-143 Board Schematic Diagrams

Detailed schematic diagrams for the MB-143 board, covering various interfaces and functions.

MB-143 Board Waveforms

Displays example waveforms for specific points on the MB-143 board for troubleshooting.

Printed Wiring Boards

Printed Wiring Board Interpretation Notes

General notes and conventions for interpreting printed wiring board diagrams, including component pinouts.

FR-316 Board Component Layouts

Component layout diagrams for the FR-316 board (Side A and Side B).

MB-143 Board Component Layouts

Component layout diagrams for the MB-143 board (Side A and Side B).

IC Pin Function Descriptions

Main System Control IC Pin Functions

Detailed pinout and function description for the MB-143 main system control IC.

Audio Interface Pin Functions

Pin functions related to various audio interfaces like PWM DAC, AOSDATA, SPDIF.

Video Output Pin Functions

Pin functions for video output signals, including VSYNC, VOUTD, and video modes.

HDMI Interface Pin Functions

Pin functions for the HDMI interface, including data, clock, and CEC signals.

NAND Flash Interface Pin Functions

Pin functions related to the NAND Flash interface, including chip enable and control.

DRAM Channel Pin Functions

Pin functions for DRAM channels, covering address, control, and data signals.

MISC Pin Functions

Pin functions for miscellaneous interfaces like CEC, GPIO, and JTAG.

GPIO Pin Functions

Detailed pin functions for various GPIO ports and their alternative functions.

USB Interface Pin Functions

Pin functions for the USB interface, including power, data, and reference signals.

Ethernet PHY Pin Functions

Pin functions for the Ethernet PHY, including power, ground, and signal lines.

Front-End (FE) Pin Functions

Pin functions for various front-end (FE) components like motor control and laser drivers.

Front-End (FE) Pin Functions (Continued)

Continued pin functions for front-end components, including servo and tray control signals.

Service Mode Operations

Entering Service Mode

Procedures for entering the service mode using front panel keys or remote controller.

Service Mode Main Functions Overview

List and brief description of available functions within the service mode menu.

Service Mode Function Support List

Table showing support status (supported, not supported, special control) for various functions by device.

Service Mode Menu Navigation

Diagram illustrating the navigation flow and structure of the service mode menu.

Service Mode Function Activation

Detailed instructions for selecting and activating each function within the service mode menu.

Diag Menu - Device Test Operations

Guide to performing device tests within the Diag menu, including USB Host and IFCON tests.

Diag Menu - Video;Audio Test

Instructions for performing Video Test (Color Bar) and Audio Test (Tone Sound).

Log Menu - Error Log Access

How to access and display error logs, including saving them to USB memory.

Factory Initialize Procedure

Procedure for resetting all player settings to their factory defaults.

Network Test - Ifconfig and Ping

Guide for performing Ifconfig and Ping tests to diagnose network connectivity.

Network Test - Ping Execution

Details on executing the Ping test, including IP address input and result interpretation.

Version Up Procedure

Steps for updating the player's software using an update disc.

System Information Display

How to display system information, including drive, network, and firmware details.

Drive Test - OP Data Write

Procedure for writing Optical Disc (OP) data to the drive, essential after replacement.

Error Log List

Error Log Information Table

Table listing error codes, categories, and descriptions for diagnosing faults.

Revision History

Records the version, date, and description of revisions made to the manual.

Troubleshooting Flowcharts

Main Troubleshooting Flowchart

Overall troubleshooting flowchart to guide problem diagnosis and resolution.

Power Supply Troubleshooting Flow

Flowchart for diagnosing power supply and system startup issues.

Main Flowchart Continuation

Continuation of the main troubleshooting flowchart, covering various checks and component replacements.

Power (System) Flow Details

Detailed flowchart for troubleshooting power supply issues, including voltage checks and fuse inspection.

Audio Section Troubleshooting Flow

Flowchart for diagnosing audio output problems, checking power, signals, and components.

Video Section Troubleshooting Flow

Flowchart for diagnosing video output problems, checking power, signals, and output connectors.

FR-316 IF Board Troubleshooting

Flowchart for diagnosing issues related to the FR-316 IF board and key operations.

Remote Control Not Operating Flowchart

Flowchart to troubleshoot issues where the remote control is not functioning.

White LED Not Lighting Flowchart

Flowchart to diagnose why the white LED indicator is not lighting up.

Drive Troubleshooting Flowchart

Comprehensive flowchart for diagnosing drive-related issues, including OP data write.

Ethernet Connectivity Troubleshooting

Flowchart for diagnosing Ethernet connection and network update problems.

USB (Front) Device Recognition Flow

Flowchart to diagnose issues when the USB device is not recognized.

Repair Parts List

Exploded Views - Case Section

Exploded view diagram of the unit's case section with numbered parts.

Exploded Views - Main Chassis Section

Exploded view diagram of the main chassis with numbered parts.

Exploded Views - BD Section

Exploded view diagram of the BD section with numbered parts.

Included Accessories List

Lists included accessories such as cables, remote commanders, and manuals.

Electrical Parts List for FR-316 and MB-413 Boards

List of electrical parts for the FR-316 and MB-413 boards, including part numbers and descriptions.

Electrical Parts List for MB-413 Board (Continued)

Continued list of electrical parts for the MB-413 board, detailing capacitors and resistors.

Electrical Parts List for MB-413 Board (Continued)

Continued electrical parts list for MB-413, including connectors, diodes, ICs, fuses, and transistors.

Electrical Parts List for MB-413 Board (Continued)

Continued electrical parts list for MB-413, detailing resistors and their values.

Electrical Parts List for MB-413 Board (Continued)

Final part of the MB-413 electrical parts list, including variable resistors, thermistors, and crystals.

Revision History

Summary

Service Manual Overview

Specifications

Details the technical specifications of the Blu-ray Disc/DVD player.

Safety Check-out Procedures

Leakage Test

Procedure to test for AC leakage current from exposed metal parts to earth ground.

Unleaded Solder Information

Information on characteristics and handling of unleaded solder used in manufacturing.

Service Notes

Disc Removal Procedure

Procedure for forced ejection of a disc when the tray cannot be opened normally.

Optical Device Replacement Procedure

Steps required after replacing the optical device, including software setup and barcode scanning.

Test Disc Verification

Lists test discs and their specifications for verifying player performance.

Operation and Display Verification

Detailed checks for various test disc formats to verify playback and output.

BLX-104 Menu Functions

BLX-104 Menu Function (1)

Describes the Main Menu display when a disc is inserted for BLX-104.

BLX-104 Menu Function (3)

Details Main Menu options and sub-menu navigation for BLX-104.

BLX-104 Menu Function (4)

Explains Sub menu1 functions and interactions with the Main Menu for BLX-104.

BLX-104 Menu Function (5)

Details Sub menu2 functions and interactions with the Main Menu for BLX-104.

BLX-104 Menu Function (6)

Explains Sub menu3 functions and interactions with the Main Menu for BLX-104.

BLX-104 Menu Function (7)

Details Sub menu4 functions and interactions with the Main Menu for BLX-104.

BLX-204 Menu Functions

BLX-204 Menu Function (1)

Describes the Main Menu display when a disc is inserted for BLX-204.

BLX-204 Menu Function (3)

Details Main Menu options and sub-menu navigation for BLX-204.

BLX-204 Menu Function (4)

Explains Sub menu1 functions and interactions with the Main Menu for BLX-204.

BLX-204 Menu Function (5)

Details Sub menu2 functions and interactions with the Main Menu for BLX-204.

BLX-204 Menu Function (6)

Explains Sub menu3 functions and interactions with the Main Menu for BLX-204.

BLX-204 Menu Function (7)

Details Sub menu4 functions and interactions with the Main Menu for BLX-204.

Drive Repairing Procedures

Preparation for Drive Repair

ESD measures and FFC holder opening instructions for drive component handling.

Drive Checking Flow

Flowchart for diagnosing issues within the drive (BU) section.

BU Check Flow

Detailed flowchart for checking the Optical Block Unit (BU) before replacement.

BU (Optical Block) Repair Guide

Guide for repairing/adjusting BU data to EEPROM, including requirements and remarks.

BU Adjustment Flow

Flowchart for writing OP data to the Optical Block Unit (BU) after replacement.

KEM-470 AAA;C2 RP Packing Specification

Specifications for packing the KEM-470AAA/C2RP optical block.

KEM-470 AAA;C2 RP Packing Procedure

Detailed steps for packing the KEM-470AAA/C2RP optical block into cartons.

BU Data Decode Jig Software

Information on the BDPRdec.exe software for decoding BU data and its installation.

Loading Assembly Service Parts

Details on loading assembly service parts, compatibility, and FFC connections.

Laser Caution Label Handling

Instructions to reuse the original laser caution label on new loading assemblies.

BU Assy Replacement Data Handling

Details about OP data control, barcode labels, and the need for reading/saving data.

New Service Method for BU Data Transfer

Describes the new method for obtaining and transferring BU data using digital camera and PC.

New Service Method Illustration

Illustrates the process of shooting barcodes, converting data, and loading it via USB.

Disassembly Procedures

Disassembly Flowchart

Sequential steps for disassembling the unit, indicating page numbers for each part.

Tray Cover Assy Removal

Visual guide for removing the tray cover assembly.

Top Panel Removal (1;2)

Step-by-step guide with images for removing the top panel.

Top Panel Removal (2;2)

Continuation of the top panel removal process, showing final steps and unit opening.

FR-316 Board Removal

Instructions for removing the FR-316 board, including screws and cables.

Switching Regulator Removal

Steps for removing the switching regulator, including ESD shield and harness.

MB-143 Board Removal

Instructions for removing the MB-143 board, highlighting screws and flexible flat cables.

Drive Unit Removal

Guide for removing the BD drive unit, including screws and various flat cables.

Circuit Boards Location Diagram

Diagram showing the physical locations of the MB-143 board, FR-316 board, and Switching Regulator.

Block Diagrams

Overall System Block Diagram

High-level block diagram showing the main components and their interconnections.

DSP Block Diagram Details

Detailed block diagram of the Digital Signal Processor (DSP) and related memory interfaces.

AV Output Block Diagram

Block diagram illustrating the audio and video output sections, including HDMI and analog outputs.

USB and Ethernet Block Diagram

Block diagram showing the USB and Ethernet interfaces and their connections.

Power Supply Block Diagram

Block diagram detailing the power supply circuits, regulators, and voltage distribution.

Schematic Diagrams

Schematic Diagram Conventions

General notes and conventions used in the schematic diagrams, including component notations.

Frame Schematic Diagram

High-level schematic showing the overall frame and main connections of the unit.

FR-316 Board Schematic Diagrams

Schematic diagrams for the FR-316 board, detailing its circuitry and connections.

MB-143 Board Schematic Diagrams

Detailed schematic diagrams for the MB-143 board, covering various interfaces and functions.

MB-143 Board Waveforms

Displays example waveforms for specific points on the MB-143 board for troubleshooting.

Printed Wiring Boards

Printed Wiring Board Interpretation Notes

General notes and conventions for interpreting printed wiring board diagrams, including component pinouts.

FR-316 Board Component Layouts

Component layout diagrams for the FR-316 board (Side A and Side B).

MB-143 Board Component Layouts

Component layout diagrams for the MB-143 board (Side A and Side B).

IC Pin Function Descriptions

Main System Control IC Pin Functions

Detailed pinout and function description for the MB-143 main system control IC.

Audio Interface Pin Functions

Pin functions related to various audio interfaces like PWM DAC, AOSDATA, SPDIF.

Video Output Pin Functions

Pin functions for video output signals, including VSYNC, VOUTD, and video modes.

HDMI Interface Pin Functions

Pin functions for the HDMI interface, including data, clock, and CEC signals.

NAND Flash Interface Pin Functions

Pin functions related to the NAND Flash interface, including chip enable and control.

DRAM Channel Pin Functions

Pin functions for DRAM channels, covering address, control, and data signals.

MISC Pin Functions

Pin functions for miscellaneous interfaces like CEC, GPIO, and JTAG.

GPIO Pin Functions

Detailed pin functions for various GPIO ports and their alternative functions.

USB Interface Pin Functions

Pin functions for the USB interface, including power, data, and reference signals.

Ethernet PHY Pin Functions

Pin functions for the Ethernet PHY, including power, ground, and signal lines.

Front-End (FE) Pin Functions

Pin functions for various front-end (FE) components like motor control and laser drivers.

Front-End (FE) Pin Functions (Continued)

Continued pin functions for front-end components, including servo and tray control signals.

Service Mode Operations

Entering Service Mode

Procedures for entering the service mode using front panel keys or remote controller.

Service Mode Main Functions Overview

List and brief description of available functions within the service mode menu.

Service Mode Function Support List

Table showing support status (supported, not supported, special control) for various functions by device.

Service Mode Menu Navigation

Diagram illustrating the navigation flow and structure of the service mode menu.

Service Mode Function Activation

Detailed instructions for selecting and activating each function within the service mode menu.

Diag Menu - Device Test Operations

Guide to performing device tests within the Diag menu, including USB Host and IFCON tests.

Diag Menu - Video;Audio Test

Instructions for performing Video Test (Color Bar) and Audio Test (Tone Sound).

Log Menu - Error Log Access

How to access and display error logs, including saving them to USB memory.

Factory Initialize Procedure

Procedure for resetting all player settings to their factory defaults.

Network Test - Ifconfig and Ping

Guide for performing Ifconfig and Ping tests to diagnose network connectivity.

Network Test - Ping Execution

Details on executing the Ping test, including IP address input and result interpretation.

Version Up Procedure

Steps for updating the player's software using an update disc.

System Information Display

How to display system information, including drive, network, and firmware details.

Drive Test - OP Data Write

Procedure for writing Optical Disc (OP) data to the drive, essential after replacement.

Error Log List

Error Log Information Table

Table listing error codes, categories, and descriptions for diagnosing faults.

Revision History

Records the version, date, and description of revisions made to the manual.

Troubleshooting Flowcharts

Main Troubleshooting Flowchart

Overall troubleshooting flowchart to guide problem diagnosis and resolution.

Power Supply Troubleshooting Flow

Flowchart for diagnosing power supply and system startup issues.

Main Flowchart Continuation

Continuation of the main troubleshooting flowchart, covering various checks and component replacements.

Power (System) Flow Details

Detailed flowchart for troubleshooting power supply issues, including voltage checks and fuse inspection.

Audio Section Troubleshooting Flow

Flowchart for diagnosing audio output problems, checking power, signals, and components.

Video Section Troubleshooting Flow

Flowchart for diagnosing video output problems, checking power, signals, and output connectors.

FR-316 IF Board Troubleshooting

Flowchart for diagnosing issues related to the FR-316 IF board and key operations.

Remote Control Not Operating Flowchart

Flowchart to troubleshoot issues where the remote control is not functioning.

White LED Not Lighting Flowchart

Flowchart to diagnose why the white LED indicator is not lighting up.

Drive Troubleshooting Flowchart

Comprehensive flowchart for diagnosing drive-related issues, including OP data write.

Ethernet Connectivity Troubleshooting

Flowchart for diagnosing Ethernet connection and network update problems.

USB (Front) Device Recognition Flow

Flowchart to diagnose issues when the USB device is not recognized.

Repair Parts List

Exploded Views - Case Section

Exploded view diagram of the unit's case section with numbered parts.

Exploded Views - Main Chassis Section

Exploded view diagram of the main chassis with numbered parts.

Exploded Views - BD Section

Exploded view diagram of the BD section with numbered parts.

Included Accessories List

Lists included accessories such as cables, remote commanders, and manuals.

Electrical Parts List for FR-316 and MB-413 Boards

List of electrical parts for the FR-316 and MB-413 boards, including part numbers and descriptions.

Electrical Parts List for MB-413 Board (Continued)

Continued list of electrical parts for the MB-413 board, detailing capacitors and resistors.

Electrical Parts List for MB-413 Board (Continued)

Continued electrical parts list for MB-413, including connectors, diodes, ICs, fuses, and transistors.

Electrical Parts List for MB-413 Board (Continued)

Continued electrical parts list for MB-413, detailing resistors and their values.

Electrical Parts List for MB-413 Board (Continued)

Final part of the MB-413 electrical parts list, including variable resistors, thermistors, and crystals.

Revision History

Sony RMT-B118P Specifications

General IconGeneral
BrandSony
ModelRMT-B118P
CategoryDVD Player
LanguageEnglish

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