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Spectrum 3.0L GM - User Manual

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2011 Emission Certified
LPG Fuel System
3.0L GM Engine
Parts & Service Manual
Including Labor Time Guide
Revision A/March, 2011
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Spectrum 3.0L GM Specifications

General IconGeneral
BrandSpectrum
Model3.0L GM
CategoryEngine
LanguageEnglish

Summary

Maintenance

Cooling System

Importance of cooling system maintenance for performance and longevity, including warnings.

Engine Electrical System Maintenance

Procedures for inspecting electrical connections, battery, wire harness, ignition coil, and spark plug wires.

Fuel System Inspection and Maintenance

Guidelines for inspecting and maintaining the LPG fuel system components.

LPG Fuel System

LPG Fuel System

Overview of LPG fuel system components: tank, regulator, throttle control, injectors, ECM, converter, HEGO.

Heated Exhaust Gas Oxygen Sensor

Function and sensitivity of the HEGO sensor for measuring oxygen in exhaust gas.

LPG System Diagnosis

LPG Fuel System Diagnosis

Procedure outline for diagnosing LPG fuel system issues, including required tools.

Fuel Symptom Diagnostics

Intermittent

Definition and checks for intermittent problems that may or may not trigger MIL or DTC.

No Start

Diagnostic steps for when the engine cranks but does not start.

Hard Start

Diagnosis for engines that crank but do not start for a long time or start and stall.

Electrical Section

DST (Diagnostic Scan Tool)

Introduction to the Diagnostic Scan Tool and its capabilities.

DST (Diagnostic Scan Tool) Software Installation Instructions

System requirements and instructions for installing the DST software.

Using the Spectrum DST

Overview of DST functions: ECM calibration, graphical display, DTC display, data stream, plotting, recording.

Display DTC (Diagnostic Trouble Codes)

How to read, view, clear, and save DTC codes using the DST.

Diagnosing Intermittent Problems

Strategies for diagnosing intermittent fuel system and electrical problems using DST.

Diagnostic Trouble Codes (DTCs)

Ignition Control System Diagnostic Chart

Step-by-step troubleshooting chart for ignition control system faults.

DTC 51 ETC TPS 1 Range

Conditions and circuit description for DTC 51 related to electronic throttle position sensors.

DTC 91 ETC TPS 1 Range

Conditions and circuit description for DTC 91 related to pedal position sensor voltages.

DTC 100 Oil Pressure Low;High;High at Stall

Conditions and circuit description for DTC 100 related to oil pressure sensor output.

DTC 105 MAT Short to High;Ground;Open

Conditions and circuit description for DTC 105 related to manifold air temperature sensor.

DTC 106 MAP;Low;High;Short;Open

Conditions and circuit description for DTC 106 related to manifold absolute pressure sensor.

DTC 110-ECT;Low;High;Short;Open

Conditions and circuit description for DTC 110 related to engine coolant temperature sensor.

DTC 135 FRP Open;Short;High

Conditions and circuit description for DTC 135 related to fuel rail pressure sensor.

DTC 168 System Voltage Low;High

Conditions and circuit description for DTC 168 related to system battery voltage monitoring.

DTC 628 Cal Memory Failure

Conditions and circuit description for DTC 628 related to ECM calibration memory.

DTC 630 ECU Checksum Error

Conditions and circuit description for DTC 630 related to ECM checksum error.

DTC 651 Injector Short;Open

Conditions and circuit description for DTC 651 related to Injector 1 circuit faults.

DTC 652 Injector Short;Open

Conditions and circuit description for DTC 652 related to Injector 2 circuit faults.

DTC 653 Injector Short;Open

Conditions and circuit description for DTC 653 related to Injector 3 circuit faults.

DTC 654 Injector Short;Open

Conditions and circuit description for DTC 654 related to Injector 4 circuit faults.

DTC 522630 Oxygen Sensor Failure to Switch Lean, Bank 1

Conditions and circuit description for DTC 522630 related to O2 sensor switching.

DTC 522631 Oxygen Sensor Failure to Switch Rich, Bank 1

Conditions and circuit description for DTC 522631 related to O2 sensor switching.

DTC 522635 Short Term Fuel Lean, Bank 1

Conditions and circuit description for DTC 522635 related to short term fuel correction (lean).

DTC 522636 Short Term Fuel Lean, Bank 1

Conditions and circuit description for DTC 522636 related to short term fuel correction (lean).

DTC 522690 Bus Failure

Conditions and circuit description for DTC 522690 related to CAN bus communication errors.

DTC 522691 Redundant Check Failure

Conditions and circuit description for DTC 522691 related to ECM redundant check failure.

DTC 522692 Redundant General Conversion Failure

Conditions and circuit description for DTC 522692 related to ECM general conversion failure.

DTC 522694 Memory Checksum Error

Conditions and circuit description for DTC 522694 related to ECM memory checksum error.

DTC 522695 Redundant General Conversion Failure

Conditions and circuit description for DTC 522695 related to ECM general conversion failure.

DTC 522698 Redundant Clock Failure

Conditions and circuit description for DTC 522698 related to ECM clock failure.

DTC 522699 Redundant Watchdog Failure

Conditions and circuit description for DTC 522699 related to ECM watchdog failure.

DTC 522700 Redundant SDF Timeout

Conditions and circuit description for DTC 522700 related to ECM SDF timeout.

DTC 522710 ETC TPS 1 Range

Conditions and circuit description for DTC 522710 related to electronic throttle position sensor 1 range.

DTC 522711 ETC TPS 1 Range

Conditions and circuit description for DTC 522711 related to electronic throttle position sensor 1 range.

DTC 522712 ETC TPS 1 Range

Conditions and circuit description for DTC 522712 related to pedal position sensor voltages.

DTC 522713 ETC TPS 1 Range

Conditions and circuit description for DTC 522713 related to pedal position sensor voltages.

DTC 522735 Oxygen Sensor Short;Open

Conditions and circuit description for DTC 522735 related to HEGO heater element or control circuit.

DTC 522739 Oxygen Sensor Short;Open

Conditions and circuit description for DTC 522739 related to O2 sensor circuit monitoring.

DTC 522752 Start Failure Due to Cam Signal Error

Conditions and circuit description for DTC 522752 related to camshaft position sensor signal.

DTC 523821 Oil Lamp Circuit Open

Conditions and circuit description for DTC 523821 related to oil pressure switch circuit.

DTC 524260 5 Volt Power Supply 1 Out of Spec

Conditions and circuit description for DTC 524260 related to 5V power supply 1 range.

DTC 524261 5 Volt Power Supply 2 Out of Spec

Conditions and circuit description for DTC 524261 related to 5V power supply 2 range.

DTC 524266 ETC Wire Shorted;Fail

Conditions and circuit description for DTC 524266 related to electronic throttle position sensor.

DTC 524286 ETC Wire Shorted;Fail

Conditions and circuit description for DTC 524286 related to electronic throttle position sensor.

Servicing the Fuel System

Engine Control Module

Procedure for removal and installation of the ECM.

LPG Fuel System Pressure Relief

Cautionary procedures for relieving LPG fuel system pressure before servicing.

Labor Time Guide

Introduction

Guide provides labor times for IMPCO Technologies Engine Systems Division fuel systems.