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SPX Hankinson HHE Series User Manual

SPX Hankinson HHE Series
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HHE, HHL, HHS SERIES
Pressure-Swing Desiccant Type Compressed Air Dryers with AccuShift™ Switching Valves
FORM NO.: 3162258 REVISION: 03/2014 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
INSTRUCTION MANUAL
MODELS
RATED
FLOW
REFER
AS
MODELS
HHE
SERIES
w/ Timer
Controller
HHL
SERIES
w/ Level 1
Controller
HHS
SERIES
w/ Level 2
Controller
HHE-40
HHE-60
HHE-90
HHL-40
HHL-60
HHL-90
HHS-40
HHS-60
HHS-90
40 SCFM
60 SCFM
90 SCFM
40
60
90
HHE-115
HHE-165
HHE-260
HHL-115
HHL-165
HHL-260
HHS-115
HHS-165
HHS-260
115 SCFM
165 SCFM
260 SCFM
115
165
260
HHE-370
HHE-450
HHE-590
HHL-370
HHL-450
HHL-590
HHS-370
HHS-450
HHS-590
370 SCFM
450 SCFM
590 SCFM
370
450
590
HHE-750
HHE-930
HHE-1130
HHL-750
HHL-930
HHL-1130
HHS-750
HHS-930
HHS-1130
750 SCFM
930 SCFM
1130 SCFM
750
930
1130
HHE-1350
HHE-1550
HHE-2100
HHL-1350
HHL-1550
HHL-2100
HHS-1350
HHS-1550
HHS-2100
1350 SCFM
1550 SCFM
2100 SCFM
1350
1550
2100
HHE-3000
HHE-4100
HHE-5400
HHL-3000
HHL-4100
HHL-5400
HHS-3000
HHS-4100
HHS-5400
3000 SCFM
4100 SCFM
5400 SCFM
3000
4100
5400
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SPX Hankinson HHE Series Specifications

General IconGeneral
CategoryDryer
ManufacturerSPX Hankinson
ModelHHE Series
DesiccantActivated Alumina
Pressure Dew Point-40°F (-40°C)
Dew Point-40°F (-40°C)
Inlet Temperature100°F (38°C)
TypeHeatless
Pressure Rating150 PSIG (10.3 BAR)
Power Supply115V/1ph/60Hz
MaterialsCarbon Steel

Summary

General Safety Information

Pressurized Devices Safety

Safety guidelines for pressure-containing equipment operation and maintenance.

Electrical Safety Precautions

Safety measures for electrical components, installation, and service work.

Air Quality and Noise Considerations

Notes on breathing air quality suitability and noise level cautions.

Receiving, Moving, and Unpacking

Receiving and Inspection Procedures

Instructions for receiving shipments and checking for visible damage.

Moving and Unpacking Guidance

Procedures for moving, unpacking, and handling concealed damage claims.

Dryer Description and Operation

Dryer Function Overview

Explains the dual-tower regenerative desiccant dryer mechanism.

Automatic Purge Saving System (APS)

Describes the APS system's energy-saving function and operation.

Dryer Operation Details

Operation for Models 40-3000 w/ Shuttle Valve

Describes the air drying and regeneration process for these models.

Operation for Specific Models

Operation for Models 4100-5400 w/ Check Valves

Describes the air drying and regeneration process for these models.

Operation for High Pressure Models

Operation for Models 40-450 High Pressure Option

Describes the air drying and regeneration process for these models.

Automatic Purge Saving System Function

APS Functionality Details

Explains how the APS system monitors and adjusts drying cycles.

Installation Guidelines

Location in Compressed Air System

Guidance on choosing the optimal installation location for the dryer.

Inlet Air Preparation Requirements

Requirements for aftercoolers, receivers, prefilters, and afterfilters.

Physical Location Requirements

Specifies space and access needs for dryer installation.

Operating Conditions and Pressure Limits

Defines operating parameter limits and maximum pressure.

Operating Parameter Specifications

Minimum Operating Pressures

Specifies the minimum operating pressure requirements for operation.

Maximum Inlet Air Temperature

Defines the maximum allowable inlet air temperature.

Ambient Temperature Requirements

Specifies the minimum and maximum ambient operating temperatures.

Mounting and Piping Instructions

Instructions for mounting the dryer and connecting piping.

Isolation Valves and Electrical Connections

Guidance on using isolation valves and making electrical connections.

Purge Exhaust and Desiccant Charge

Information on purge exhaust management and initial desiccant.

Icon Identification

Explains the meaning of various icons on the control panel.

Controller General Information

Controller Overview and Types

Provides a general overview of the available dryer controller types.

Timer Based Controller

Reference Figures for Timer Controller

Lists relevant figures for the Timer Based Controller.

Timer Controller Connections

Details for connecting the Timer Based Controller.

Level 1 Controller

Reference Figures for Level 1 Controller

Lists relevant figures for the Level 1 Controller.

Level 1 Controller Connections

Details for connecting the Level 1 Controller.

Input Power Connections

Explains AC and DC input power connection procedures.

Common Alarm Contacts

Details for connecting common alarm contacts.

Remote Start / Stop Connections

Information on connecting remote start/stop controls.

Remote Switches Connections

Information on connecting remote switches.

Level 1 Control Board Jumpers

Jumper J1 Max Operating Pressure

Jumper setting for maximum operating pressure.

Jumper J2 Common Alarm Configuration

Jumper setting for common alarm logic.

Jumper J3 Service Reminder Interval

Jumper setting for service reminder intervals.

Jumper J4 Power Recovery Mode

Jumper setting for power recovery mode selection.

Level 1 Front Panel Overview

Front Panel LEDs Explained

Explanation of the function of each front panel LED.

Front Panel Switches and Functions

Explains the function of front panel switches.

Switching Failure Alarms

Details how switching failure alarms are indicated and handled.

Level 1 Controller Timing and Status

Fixed Cycle Timing Details

Provides fixed cycle timing information for the Level 1 Controller.

Event Sequence and Component Status

Describes event sequences and component status for the Level 1 Controller.

Level 2 Controller

Reference Figures for Level 2 Controller

Lists relevant figures for the Level 2 Controller.

Level 2 Controller Connections

Details for connecting the Level 2 Controller.

Input Power Connections

Explains AC and DC input power connection procedures.

Common Alarm Contacts

Details for connecting common alarm contacts.

Remote Start / Stop Connections

Information on connecting remote start/stop controls.

Remote Switches Connections

Information on connecting remote switches.

Level 2 Control Board Jumpers

Jumper JP1 Max Operating Pressure

Jumper setting for maximum operating pressure.

Jumper JP2 Electric Drains Functionality

Jumper setting for electric drains.

Jumper JP6 Common Alarm Configuration

Jumper setting for common alarm logic.

Level 2 Front Panel Overview

Level 2 Front Panel LEDs Explained

Explanation of the function of each Level 2 front panel LED.

Level 2 Front Panel Switches and Functions

Explains the function of Level 2 front panel switches.

Dryer On / Off Switch Operation

Explains the function of the dryer on/off switch.

SELECT Switch Function

Explains the function of the SELECT switch.

ENTER Switch Function

Explains the function of the ENTER switch.

Alarm Reset Switch Function

Explains the function of the alarm reset switch.

Event Sequence and Component Status

Describes event sequences and component status for the Level 2 Controller.

Level 2 Front Panel Operation

Program Mode Operation

Details on entering and using Program Mode.

Setup Mode Operation

Details on entering and using Setup Mode.

Level 2 Setup Mode Screens

Dew Point Class Selection Screen

Screen for selecting the dew point class.

Cycle Type Selection Screen

Screen for selecting the cycle type (Demand, Fixed, Manual).

Drain Test Procedure Screen

Screen for testing the electric drains.

Alarm and Service Mode

Alarm Message Details

Details of various alarm messages displayed by the controller.

Pressure Switch Alarms

Describes alarms triggered by pressure switch faults.

Thermistor Alarms

Describes alarms triggered by thermistor faults.

Optional Device Alarms

Describes alarms for optional devices like electric drains.

Service Message Details

Filter Service Message

Details the message for filter service.

Desiccant Service Message

Details the message for desiccant service.

Valve Service Message

Details the message for valve service.

Display Mode Information

Dew Point and Cycle Type Display

Screen showing current dew point class and cycle type.

Energy Savings Display

Screen showing the selected energy savings percentage.

Service Reminders and Cycle Counter

Displays for service reminders and valve cycle count.

Test Mode Operation

Test Mode Screens 1-8 Navigation

Screens for performing test mode operations for each step.

Test Mode Exit Screens

Screens displayed when attempting to exit test mode.

Operation Procedures

Dryer Start-up Procedures

Step-by-step instructions for starting the dryer.

Controller Settings Verification

Ensuring controller settings are correct for start-up.

Initial Pressurization Process

The process of initially pressurizing the dryer system.

Energizing the Dryer

How to safely apply power to the dryer.

Adjusting Purge Rate

Procedure for setting the correct purge rate for optimal performance.

Operational Checks and Adjustments

Bringing Dryer Online

Steps to transition from start-up to normal operation.

Readjusting Purge Rate

Procedure for readjusting purge rate after initial setup.

Operational Check Points

Routine checks to ensure proper dryer operation.

Power and Moisture Indicator Checks

Checking power status and moisture indicator readings.

Purge Pressure and Alarm Checks

Verifying purge pressure settings and checking for alarms.

Tower Status and Pressure Checks

Monitoring tower status LEDs and pressure gauges.

Muffler and Process Valve Checks

Inspecting mufflers and verifying process valve operation.

Valve Operation Models 40-3000

Details on valve operation for specific models.

Valve Operation Models 4100-5400

Details on valve operation for specific models.

Flow Calculations and Examples

Maximum Inlet Flow Capacity Calculation

Method for calculating maximum inlet flow capacity.

Purge and Outlet Flow Calculations

Information and calculations for purge and outlet air flows.

Maximum Purge Flow Calculation

Method to calculate maximum purge flow.

Average Purge Flow Calculation

Method to calculate average purge flow.

Minimum Outlet Air Flow Calculation

Method to calculate minimum outlet air flow.

Average Outlet Air Flow Calculation

Method to calculate average outlet air flow.

Example Flow Calculation

A practical example of flow calculations.

Maintenance Procedures

Desiccant Replacement

Procedures for replacing the desiccant material.

Desiccant Replacement Frequency

Guidance on when desiccant replacement is needed.

Desiccant Replacement Procedure

Step-by-step instructions for desiccant replacement.

Insuring Desiccant Dryness

Tips for maintaining desiccant dryness.

Purge Muffler Maintenance

Recommended maintenance for purge mufflers.

Valve Maintenance Checks

Procedures for checking valve operation and leaks.

Pilot Air Filter Replacement

Procedure for replacing the pilot air filter element.

Pilot Air Filter Replacement Frequency

Guidance on when to replace the pilot air filter.

Pilot Air Filter Replacement Procedure

Step-by-step instructions for replacing the filter element.

Models 40-3000 Filter Replacement

Replacement procedure specific to models 40-3000.

Models 4100-5400 Filter Replacement

Replacement procedure specific to models 4100-5400.

Troubleshooting Guide

Indicator Lights Not Illuminated

Troubleshooting steps for when indicator lights are off.

Moisture Indicator Yellow

Troubleshooting steps for a yellow moisture indicator.

Premature Desiccant Saturation

Troubleshooting premature saturation of the desiccant beds.

Tower Fails to Repressurize

Troubleshooting steps when a tower fails to repressurize.

Excessive Purge Discharge

Troubleshooting excessive purge air discharge.

Excessive Desiccant Dust

Troubleshooting issues related to desiccant dust.

Switching Failure Alarm

Troubleshooting switching failure alarms in controllers.

Replacement Parts List

Notes and Serial Number Record

Serial Number Tag Fields Record

Table for recording dryer serial number tag information.

Warranty Information

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