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SSR 189 - Advanced Troubleshooting and Fault Diagnosis; Engine Performance Faults; Suspension and Brake System Faults

SSR 189
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DIRT BIKE OWNERS MANUAL SSR189
-Engine loses oil through output shaft / clutch seals blocked/kinked engine breather or old worn seals, also possible excessive blow by
from worn piston/rings but this should be evident from white exhaust smoke long before losing oil through breather.
Suspension
-Shock feels springing, no rebound damping check shock pressure 100 150 bar ( using shock pump ) If loses pressure quickly seals
gone replace shock
-Clunking from rear over bumps check shock bushes for wear, check shock bolts are tight, check swing arm bolts are tight, check
swing arm bearings for wear, check rear wheel bearings
-Oil leaking from shock seal gone, replace shock
-Back end very soft check shock preload locking nut is tight. Re-adjust as necessary, if does not remedy spring is worn, replace shock
-Forks leak oil replace seals & re-fill with oil ( 175 ml per leg 7.5 10 weight )
-Forks have no or little rebound replace seals & re-fill with oil ( 175 ml per leg 7.5-10 weight )
-Forks are soft replace springs
-Fork stanchions are pitted/rusty replace form
Brakes
-Feel spongy check pads for inconsistent wear, bleed system with fresh DOT4 fluid
-Feel firm but do not work Pads incorrectly fitted & thus unevenly worn or wrong size disk inspect pads for inconstant wear
-No feel lever goes full travel without actuating brake rear brake adjust master cylinder actuating rod, check for leaks, bleed,
replace brake assembly
-Metallic noise during braking replace pads
-Front/rear brake dray inspect and clean caliper, use copper grease on caliper floating pins, warn pads ( replace ), warped brake disk
( replace )
-Grabs ( shudders ) under braking loose caliper bolts or pins, worn caliper housing
Other
-Chattering from rear chain tension / worn sprocket/chain
-Play in rear end loose swing arm or shock, worn swing arm bearings or shock bearings check & replace
-Knocking front end loose or worn headstock bearing
-Steering notchy headstock bearings too tight or worn

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