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Stairmaster 4000PT - User Manual

Stairmaster 4000PT
71 pages
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STAIRMASTER
4000 PT
O
WNERS MANUAL
®

Table of Contents

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Summary

Warranty Information

Preface

About This Manual

Outlines the manual's structure and notation conventions.

The StairMaster 4000 PT System

Introduces the StairMaster 4000 PT as a vertical climbing machine.

Safety Guidelines

Important Safety Instructions

Crucial safety precautions for operating the equipment.

Hazard Definitions

Explains the meaning of DANGER and WARNING symbols used.

Introduction

Machine Specifications

Lists physical dimensions and power supply specifications of the machine.

Installation Instructions

Leveling the Machine

Instructions on using adjustable end caps to level the machine.

Power Supply Connection

Details on connecting the external power supply and initial checks.

Basic Operating Instructions

Safe Operation Guidelines

Essential guidelines for safe and effective machine use.

Your First Workout

Step-by-step guide for a user's initial workout experience.

Starting Your Exercise

Instructions on how to begin pedaling and maintaining form.

Rest Periods and Cool Down

Guidance on taking breaks and cooling down after exercise.

Heart Rate Monitoring

Heart Rate Input Methods

Explains telemetry and contact heart rate signal detection.

Heart Rate Signal Locking

Settings for fixing or not fixing the heart rate source signal.

Heart Rate Error Messages

Explains common error messages related to heart rate monitoring.

Telemetry Heart Rate

Using the Transmitter Belt

Instructions for wearing and using the heart rate transmitter belt.

Transmitter Belt Maintenance

Cleaning and care instructions for the heart rate transmitter belt.

4000 PT Console

Console Display Window

Details on information displayed in the console's screen.

Console Keypads

Overview of the numeric and entertainment keypads.

Intensity and Stop Controls

How to adjust intensity and use the stop key.

Workout Statistics

Understanding Workout Data

Explains various statistics like distance, calories, and METs.

Exercise Programs

Program Selection and Defaults

How to select programs and their default settings.

Quick Start and Manual Programs

Descriptions of the Quick Start and Manual exercise programs.

Fat Burner and Aerobic Training Programs

Details on the Fat Burner and Aerobic Training workout programs.

Speed Intervals Program

How the Speed Intervals program works and intensity adjustments.

Constant Heart Rate Program

How the Constant Heart Rate program maintains target heart rate.

Fitness Test Programs

Submaximal Exercise Testing Principles

Explains assumptions and considerations for submaximal fitness tests.

Pretest Screening and Fit Test

Pre-exercise screening and StairMaster Submaximal Fit Test.

Firefighter Stair Climb Tests

Information on specialized fire fighter fitness tests.

Initiating Specific Fitness Tests

Steps to start CPAT and NYCFD Stair Climb Tests.

Console Codes

Customization and Machine Codes

Overview of custom, status, and diagnostic console codes.

Quick Scan Programming

Accessing custom menus for quick programming options.

Machine Status Code Access

How to display machine run time, workouts, and distance.

Resetting Maintenance and Configuration

Procedures for resetting maintenance timers and changing configuration.

Maintenance Instructions

Maintenance Preparation

Helpful hints, required tools, and maintenance records overview.

Console and Exterior Care

Procedures for cleaning the console and machine exterior.

Component Inspection

Guidelines for inspecting the frame and belts for wear.

Lubrication Procedures (Part 1)

Periodic lubrication requirements for drive chains and springs.

Lubrication Procedures (Part 2)

Lubrication steps for spring pulleys, pedal shafts, and leveling arm pins.

Preventive Maintenance Schedule

A detailed schedule for preventive maintenance tasks.

Troubleshooting

General Troubleshooting Approach

Introduction to the troubleshooting section and its organization.

Electrical System Troubleshooting

Steps to diagnose and resolve electrical issues.

Alternator and Diode Testing

Procedures to test the alternator and diode components.

Resistor Testing

How to test the load resistor for proper function.

Console Diagnostic Tests

Display and Keypad Diagnostics

Tests to verify the console's display and keypad functionality.

Serial Port and Alternator Diagnostics

Tests for RS 232 port and console alternator field routines.

Tachometer and Error Reporting

Tests the tach signal and explains console error messages.

Telemetry Heart Rate System Test

Steps to test the telemetry heart rate system components.

Mechanical Troubleshooting

Diagnosing Drive Train Issues

Troubleshooting steps for noise, vibration, or pedal functionality.

Parts Removal and Replacement

Alternator and Belt Replacement

Procedures for removing and replacing the alternator and belt.

Console and Cover Removal

Steps to remove and reinstall the console and side covers.

Drive Chain and Hub Assembly

Procedures for drive chain and drive hub assembly replacement.

Handgrips and Handlebar Replacement

Steps for replacing handgrips and the handlebar.

Leveling Arm and Pedal Replacement

Procedures for removing and reinstalling leveling arms and pedals.

Pedal Arm and Return Spring Replacement

Steps for replacing the pedal arm and return spring.

Spring Pulley and Step Chain Replacement

Procedures for replacing the spring pulley and step chain.

Step Chain Retainer and Transmission Replacement

Steps to remove and reinstall the step chain retainer and transmission.

Grounding Instructions

Electrical Grounding Safety

Critical safety information regarding proper equipment grounding.

FCC Compliance

Canadian DOC Class B Compliance

Compliance statement for Canadian radio emissions regulations.

Important Phone Numbers

US Contact Information

Contact details for StairMaster US corporate and customer service.

International Support Contacts

Contact information for StairMaster's international offices.

Figures

Figure 6: Final Assembly, Left Side

Diagram illustrating the final assembly of the left side.

Figure 7: Final Assembly, Right Side

Diagram showing the final assembly of the right side.

Figure 8: Belt Tension

Illustration showing how to check belt tension.

Figure 9: Drive Hub Assembly

Exploded view of the drive hub assembly components.

Figure 10: Drive Chain Tensioning

Diagram illustrating drive chain tensioning adjustments.

Figure 11: Left Pedal Arm Assembly

Diagram of the left pedal arm assembly components.

Figure 12: Transmission

Exploded view of the transmission unit and its parts.

Stairmaster 4000PT Specifications

General IconGeneral
TypeStepmill
Resistance Levels20
DisplayLCD
Strides Per Minute24-162
Maximum User Weight350 lbs
Stair Height8 inches (20 cm)
Power120V AC
ProgramsMultiple pre-set programs

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