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8G Gauntlet
Stairmaster 8G Gauntlet User Manual
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SERVICE
MANU
AL
8 Series G
auntlet
C
or
e Health & F
itness
2
Table of Contents
Table of Contents
2
Product Details
3
Preventative Maintenance
4
Cleaning
4
Maintenance Schedule
4
External Power Supply
4
General Maintenance
4
Part Identification and Component Theory
5
Drive System
5
Resistance System
7
Step Hardware
8
Major Components of the Drive System
9
Major Components of the Power System
10
Wiring Connections to Alternator
10
Installation1
11
Remove All Parts from the Box
11
Install the Neck Bracket
12
Rout Cables through Mast
12
Mount the Handrails
12
Secure Side Rails to Frame
13
Secure Side Rails to Hotbar
13
Install Neck Shrouds
13
Reinstall Shroud Cap
14
Install Leveling Feet
14
Install Display Rear Housing
14
Connect Cables to Console Board
15
Secure Display
15
Install Transport Wheels
15
Clamp the Power Cord
16
Installation Is Complete
16
Wiring Diagrams
17
Power Flow
18
Signal Flow
23
Troubleshooting and Part Replacement
24
Troubleshooting Triage
24
Needed Tools
24
Power Issues
24
Electronic Issues
25
Mechanical Issues
25
Part Replacement
25
Appendix
26
Gear Box and Belt Replacement
27
Alternator Replacement
31
Step Chain Replacement
34
Tools Required
34
8G Power Trace
40
Alternator Testing
47
Alternator Detail
47
No Resistance When Stepping
48
No Resistance and no Field Light
48
Relay Board Tests
49
Relay Board Detail
49
8G Relay Board Assembly
50
Earlier Model Relay Board Assembly
50
Staircase Has Resistance but Is Choppy During Exercise
51
Troubleshooting Notes
51
8-G Brake Clicking, no Step Movement
52
Transmission Sprocket Sticking
52
8G Brake Assembly Alignment
54
Alignment Procedure
54
Tools Required
54
Stepmill Alternator Belt Alignment
63
Stepmill Sprocket Alignment
66
Verifying Alignment
66
Tools Needed
66
Verifying Pillow Block Set Screw Torque
67
Sprocket Alignment Procedure
68
Error 44 - Clearing a SPM Overflow Error
69
Troubleshooting Flowchart
71
Upper / Lower Sprocket Replacement
72
Stepmill Noise Troubleshooting
77
Updating 8G LCB Software with FISP
80
Quickstart Test
84
Procedure
84
Brake/Transmission/Alternator Replacement Procedure
85
Hotbar Not Responding
89
Step Rate Issues/8G Brake Won’t Disengage
91
Embedded Console Brake Test Switch
94
Adjusting the Alternator Belt Tension
95
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Stairmaster 8G Gauntlet Specifications
General
Brand
Stairmaster
Model
8G Gauntlet
Category
Fitness Equipment
Language
English
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