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Stanley ProSet XT1 - User Manual

Stanley ProSet XT1
60 pages
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INSTRUCTION
MANUAL
ProSet
®
XT1 Blind Rivet Tool – 76001
ProSet
®
XT2 Blind Rivet Tool – 76002
Hydro-Pneumatic Power Tool
EN
Hydro-Pneumatic Power Tool
ESM
Herramienta hidroneumática
FRC
Outil électrique hydropneumatique
PTB
Ferramenta Elétrica Hidropneumática

Table of Contents

Other manuals for Stanley ProSet XT1

Questions and Answers

  • M
    Maureen DawsonAug 15, 2025
    Why Stanley Nail Gun fails to operate?
    • L
      Leslie HerringAug 15, 2025
      The Stanley Nail Gun might fail to operate due to several reasons: the On/Off Valve is in the ‘OFF’ position (set it to ‘ON’); there's insufficient air pressure (adjust it to the specified level); or the Trigger Valve is damaged (it needs replacement).
  • M
    Melinda GarrisonAug 18, 2025
    What to do if Stanley Nail Gun does not return fully?
    • S
      sherry86Aug 18, 2025
      If your Stanley Nail Gun isn't fully returning, it could be due to an air leak (tighten joints or replace components), low air pressure (adjust to the correct level), a build-up of debris inside the Nose Equipment (service and clean it), or the Stem Collector not being fully attached (check the Collector Bottle).
  • A
    Allison ThompsonAug 21, 2025
    Why Stanley Nail Gun needs more than one trigger operation to place rivet?
    • D
      Dale RoyAug 21, 2025
      If your Stanley Nail Gun requires multiple trigger pulls to place a rivet, the issue might stem from an air leak (tighten joints or replace components), low air pressure (adjust to specification), worn or broken Jaws (fit new Jaws), low oil level or air in the oil (prime the tool), a build-up of debris inside the Nose Equipment (clean the Nose Assembly), or an improperly attached Collector Bottle (check the Collector Bottle).
  • P
    patrickgutierrezAug 25, 2025
    What to do if Stanley Nail Gun rivet stem does not break?
    • D
      Darren GomezAug 26, 2025
      If the rivet stem isn't breaking on your Stanley Nail Gun, check for these potential causes: low air pressure (adjust to the correct specification), using a fastener outside the tool's capability (refer to the Placing Tool Rivet Range & Nose Equipment table), incorrect Nose Equipment for the rivet (refer to ProSet Nose Equipment Manual 07900-09412 to select and install the correct nose equipment), or low oil level/air in the oil (prime the tool).
  • M
    martintanyaAug 28, 2025
    What to do if Stanley Nail Gun will not grip stem of rivet?
    • B
      Brandi Beasley MDAug 28, 2025
      If your Stanley Nail Gun won't grip the rivet stem, consider these possibilities: worn or broken Jaws (fit new Jaws), broken rivet stems jammed in the Nose Equipment (clean the Nose Assembly), a loose Jaw Guide (tighten it against the Pulling Head), a weak or broken Spring (fit a new spring), or using an incorrect Nose Piece or Nose Equipment for the rivet (refer to the ProSet Nose Equipment Manual 07900-09412 to select and install the correct one).
  • A
    Ashley SmithAug 31, 2025
    Why Stanley Nail Gun jaws will not release broken stem of rivet?
    • D
      Daniel HowardAug 31, 2025
      If the jaws of your Stanley Nail Gun won't release the broken rivet stem, it could be due to debris inside the Nose Equipment (clean the Nose Assembly), the Jaw Guide, Nose Piece, or Nose Housing not seated correctly (assemble the affected parts correctly), a weak or broken Spring (fit a new spring), or excess hydraulic oil or air in the oil (prime the tool).
  • J
    Julie HickmanSep 3, 2025
    Why Stanley Nail Gun has low vacuum?
    • R
      rrobertsSep 3, 2025
      A low vacuum in your Stanley Nail Gun can be caused by: the Stem Collector being removed or not fully attached (check the Stem Collector), the Stem Collector being full of stems (empty the Stem Collector), or low air pressure (adjust air pressure to within specification).
  • J
    Jonathan DicksonSep 7, 2025
    Why Stanley Nail Gun has slow cycle?
    • J
      Joseph ReedSep 7, 2025
      A slow cycle in your Stanley Nail Gun may be due to low air pressure (adjust to the specified level), a build-up of debris inside the Nose Equipment (service and clean the Nose Assembly), or the Collector Bottle being removed or not fully attached (check the Collector Bottle).
  • C
    Charles WoodSep 10, 2025
    What to do if cannot insert rivet into Stanley Nail Gun?
    • S
      Shannon ThompsonSep 12, 2025
      If you cannot insert a rivet into your Stanley Nail Gun, the potential causes are: using an incorrect Nose Piece for the rivet (refer to the ProSet Nose Equipment Manual 07900-09412 to select and install the correct nose piece), broken rivet stems jammed in the Nose Equipment (refer to ProSet Nose Equipment Manual 07900-09412 and check Nose Equipment is correct for rivet), broken rivet stems jammed in the Hydraulic Piston (empty the Collector Bottle), or debris in the Nose Piece (service and clean the Nose Assembly).

Summary

1. SAFETY DEFINITIONS

1.1 GENERAL SAFETY RULES

General safety guidelines for tool installation, operation, repair, and maintenance.

1.2 PROJECTILE HAZARDS

Specific hazards related to high-velocity projectiles from the tool or its accessories.

1.3 OPERATING HAZARDS

Risks to operator's hands and body during tool use, including crushing, impacts, and heat.

1.4 REPETITIVE MOTIONS HAZARDS

Potential discomfort or injury from repetitive movements during extended tool operation.

1.5 ACCESSORY HAZARDS

Risks associated with fitting, removing, or using incorrect accessories and consumables.

1.6 WORKPLACE HAZARDS

General workplace risks like slips, trips, falls, and hazards from utilities.

1.7 NOISE HAZARDS

Dangers of hearing loss and tinnitus from prolonged exposure to high noise levels.

1.8 VIBRATION HAZARDS

Risks of nerve and blood supply damage to hands and arms from tool vibration.

1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC POWER TOOLS

Specific safety precautions for operating tools powered by compressed air systems.

2. SPECIFICATIONS

2.1 TOOL SPECIFICATIONS

Detailed technical specifications for ProSet XT1/XT2 tools: force, pressure, weight, and cycle time.

2.2 PLACING SPECIFICATIONS

Rivet type compatibility with nose equipment for ProSet XT1 and XT2 tools.

2.3 THE PACKAGE CONTENTS

List of items included in the tool package: the tool and standard nose equipment.

2.4 MAIN COMPONENTS LIST

Inventory of primary tool components with part numbers for ProSet XT1/XT2.

2.5 STANDARD NOSE EQUIPMENT

Details on standard nose equipment and pieces for XT1/XT2 tools, including part numbers.

3. TOOL SET UP

3.1 NOSE EQUIPMENT

Instructions for mounting and removing nose pieces and complete nose assemblies on the tool.

3.2 AIR SUPPLY

Requirements and components for connecting and managing the compressed air supply for the tool.

3.3 PRINCIPLE OF OPERATION

Explanation of how the tool functions when connected to the pneumatic system and operated.

4. OPERATION PROCEDURE

4.1 TOOL OPERATION

Step-by-step guide for installing a blind rivet using the ProSet XT1/XT2 tool.

4.2 EMPTYING THE MANDREL COLLECTOR

Procedure for safely removing and refitting the mandrel collector for maintenance.

5. SERVICING THE TOOL

5.1 MAINTENANCE FREQUENCY

Guidelines on how often regular servicing and comprehensive inspections should be performed.

5.2 NOSE EQUIPMENT

Instructions for servicing nose assemblies: inspection, cleaning, and parts replacement.

5.3 DAILY SERVICING

Daily checks for tool, hose, couplings, and nose equipment to ensure proper working order.

5.4 WEEKLY SERVICING

Weekly checks on tool, hoses, couplings; references full service instructions.

6. EC-DECLARATION OF CONFORMITY

7. PROTECT YOUR INVESTMENT!

7.1 POP AVDEL BLIND RIVET TOOL WARRANTY

Details of warranty coverage, exclusions, and service procedures for the POP Avdel tool.

7.2 REGISTER YOUR BLIND RIVET TOOL ONLINE

Instructions for registering the blind rivet tool online for warranty purposes.

Stanley ProSet XT1 Specifications

General IconGeneral
Rivet Gun TypePneumatic
Working Pressure90 PSI
Air Inlet1/4" NPT
Hose Size3/8"
Weight3.5 lbs
MaterialAluminum
Rivet Sizes3/32"
Rivet Capacity1/4"

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